Bolens 589 Servicehandbuch

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SECTION 7:  MAINTAINING YOUR LAWN MOWER
WARNING: 
Be sure to disconnect the
spark plug wire and DE-ENERGIZE starter
before performing any repairs or
maintenance. DO NOT attempt any
maintenance or service to the engine and/or
mower equipped with the safety key in the
unlocked and/or energized mode.
NEVER assume starter is de-energized, even 
if the key is in the locked position and/or 
removed from the engine. ALWAYS de-
energize self starter prior to performing any 
maintenance or service to the engine and/or 
mower. Follow instructions on the engine 
and/or machine to de-energize starter.
Engine
NOTE: When tipping the unit, empty the fuel tank and
keep the spark plug side of engine up. Never tip the
mower more than 90 degrees and do not leave the
mower tipped for any length of time. Oil can drain into
the upper part of the engine causing a starting problem.
Refer to the engine manual for all engine maintenance 
instructions.
Maintain engine oil as instructed in the engine 
manual. Check oil level before starting mower.
Service air cleaner every 25 hours under normal 
conditions. Poor engine performance and flooding 
usually indicate that the air cleaner should be 
serviced. To service the air cleaner, refer to the 
engine manual.
The spark plug should be cleaned and the gap 
reset once a season. Spark plug replacement is 
recommended at the start of each mowing season.
Clean the engine regularly with a cloth or brush. Keep 
the cooling system (blower housing area) clean to 
permit proper air circulation which is essential to engine 
performance and life. Be certain to remove all grass, 
dirt, and combustible debris from muffler area.
Deck
The underside of the mower deck should be cleaned 
after each use to prevent a buildup of grass clippings, 
leaves, dirt, or other matter. If this debris is allowed to 
accumulate, it will invite rust and corrosion, and may 
prevent proper mulching, discharge, or bagging. The 
deck may be cleaned by tilting the mower and scraping 
clean with a suitable tool (make certain the spark plug 
wire is disconnected).
IMPORTANT:
 We do not recommend the use of a 
pressure washer or garden hose to clean your unit. The 
use of water will result in shorter life and less 
serviceability.
Cutting Blade 
When removing the cutting blade for sharpening or 
replacement, protect your hands with a pair of 
heavy gloves or use a heavy rag to hold the blade.
To Remove Blade
Remove the bolt and the blade bell support which 
hold the blade and the blade adapter to the engine 
crankshaft. See Figure 13.
Remove the blade and the adapter from the 
crankshaft.
Figure 13
WARNING: 
Periodically inspect the blade
adapter for cracks, especially if you strike a
foreign object. Replace when necessary.
When sharpening the blade, follow the original 
angle of grind as a guide. It is extremely important 
that each cutting edge receives an equal amount of 
grinding to prevent an unbalanced blade. 
WARNING: 
An unbalanced blade will
cause excessive vibration when rotating at
high speeds. It may damage the mower, and/
or cause personal injury.
The blade can be tested by balancing it on a round 
shaft screwdriver. Remove metal from the heavy 
side until it balances evenly. It is recommended that 
the blade always be removed from the adapter 
when testing for balance. Before reinstalling the 
blade and the blade adapter to the unit, lubricate 
the engine crankshaft and the inner surface of the 
blade adapter with light oil.
To Reinstall Blade
Be sure to install the blade with the side marked 
“Bottom” (or with part number) facing the ground 
when the mower is in the operating position.
Blade
Hex Bolt
Blade Bell
 Adapter
 Support