Benutzerhandbuch für Mitsubishi Electronics MDS-B

Inhaltsverzeichnis

• 1-1 Outline

  1
• 1-2 Features

  1
• 2-1 Basic system configuration

  2
• 2-2 List of units and corresponding linear motors

  2
• 2-3 Linear motor drive system

  2
• 2-3-1 Standard linear servo system

  2
• 2-3-2 Configuration of parallel drive system

  2
• 3-1 Selecting the linear servomotor

  3
• 3-1-1 Max. feedrate

  3
• 3-1-2 Max. thrust

  3
• 3-1-3 Continuous thrust

  3
• 3-2 Selecting the power supply unit

  3
• contactor and NFB

  3
• 4-1 Type configuration

  4
• 4-2 List of specifications

  4
• 4-3 Speed – torque characteristics drawing (At input voltage 200VAC)

  4
• 4-4 Dynamic brake characteristics

  4
• 4-5 Outline dimensions

  4
• 4-6 Explanation of connectors

  4
• 5-1 Type configuration

  5
• 5-2 List of specifications

  5
• 5-3 Overload protection specifications

  5
• 5-4 Outline dimensions

  5
• 5-5 Explanation of connectors and terminal blocks

  5
• 5-6 Dynamic brake unit

  5
• 5-6-1 Connection of dynamic brake unit

  5
• 5-6-2 Outline dimensions of dynamic brake unit

  5
• 5-7 Battery unit

  5
• 5-7-1 Connection of battery unit

  5
• 5-7-2 Outline dimensions of battery unit

  5
• 6-1 Linear scale

  6
• 6-2 Scale I/F unit

  6
• 6-2-1 Outline

  6
• 6-2-2 Type configuration

  6
• 6-2-3 List of specifications

  6
• 6-2-4 Outline dimensions

  6
• 6-2-5 Explanation of connectors

  6
• 6-3 Pole detection unit

  6
• 6-3-1 Outline

  6
• Type configuration

  6
• List of specifications

  6
• Outline dimensions

  6
• Explanation of connectors

  6
• Installation

  6
• 7-1 Installation of the linear servomotor

  7
• 7-1-1 Environmental conditions

  7
• 7-1-2 Installing the linear servomotor

  7
• 7-1-3 Cooling of linear servomotor

  7
• 7-2 Installation of the servo amplifier

  7
• 7-2-1 Environmental conditions

  7
• 7-2-2 Drive section wiring system diagram

  7
• 7-2-3 Installing the unit

  7
• 7-2-4 Layout of each unit

  7
• 7-2-5 Main circuit connection

  7
• 7-2-6 Connection of feedback cable

  7
• 7-2-7 Link bar specifications

  7
• 7-2-8 Separated layout of units

  7
• 7-2-9 Installing multiple power supply units

  7
• installation of only one power supply unit

  7
• 7-2-11 Connection of battery unit

  7
• 7-2-12 Connection with mechanical brakes

  7
• 8-1 Cable connection system

  8
• 8-1-1 Cable option list

  8
• 8-2 Cable connectors

  8
• 8-2-1 Servo amplifier CN1A, CN1B and CN9 cable connector

  8
• 8-2-2 Servo amplifier CN2 and CN3 cable connector

  8
• 8-2-3 Servo amplifier CN20 connector (for mechanical brakes)

  8
• 8-2-4 MDS-B-HR, MDS-B-MD cable connector

  8
• 8-2-5 Power supply section power wire connector

  8
• 8-2-6 Flexible conduits

  8
• (1) Method for connecting to a connector with back shell

  8
• (2) Method for connecting to the connector main body

  8
• 8-3 Cable clamp fitting

  8
• 8-4 Cable wire and assembly

  8
• 8-5 Cable connection diagram

  8
• 8-5-1 CNC unit bus cable

  8
• 8-5-2 Absolute value scale coupling cable

  8
• 8-5-3 Cable for amplifier – scale I/F unit

  8
• 8-5-4 Cable for scale I/F unit – scale

  8
• 8-5-5 Cable for scale I/F unit – pole detector

  8
• 8-5-6 Cable for I/F unit – motor thermal

  8
• 8-5-7 Mechanical brake cable

  8
• 9-1 Initial setup of servo drive unit

  9
• 9-1-1 Setting the rotary switches

  9
• 9-1-2 Transition of LED display after power is turned ON

  9
• 9-2 Setting the initial parameters

  9
• 9-2-1 Setting the initial parameters

  9
• (1) Command polarity/feedback polarity (SV017: SPEC)

  9
• (2) Servo specifications (SV017: SPEC)

  9
• (3) Ball screw pitch (SV018: PIT)

  9
• (4) Detector resolution (SV019: RNG1, SV020: RNG2)

  9
• (5) Motor type (SV025: MTYP)

  9
• (6) Detector type (SV025: MTYP)

  9
• (7) Power supply type (SV036: PTYP)

  9
• 9-2-2 Parameters set according to feedrate

  9
• 9-2-3 Parameters set according to machine movable mass

  9
• 9-2-4 List of standard parameters for each motor

  9
• 9-3 Initial setup of the linear servo system

  9
• 9-3-1 Installation of linear motor and linear scale

  9
• 9-3-2 DC excitation function

  9
• 9-3-3 Setting the pole shift

  9
• 9-3-4 Setting the parallel drive system

  9
• 9-3-5 Settings when motor thermal is not connected

  9
• 10-1 Measurement of adjustment data

  10
• 10-1-1 D/A output specifications

  10
• 10-1-2 Setting the output data

  10
• 10-1-3 Setting the output scale

  10
• 10-2 Gain adjustment

  10
• 10-2-1 Current loop gain

  10
• 10-2-2 Speed loop gain

  10
• 10-2-3 Position loop gain

  10
• 10-3 Characteristics improvement

  10
• 10-3-1 Optimal adjustment of cycle time

  10
• 10-3-2 Vibration suppression method

  10
• 10-3-3 Improving the cutting surface precision

  10
• 10-3-4 Improvement of protrusion at quadrant changeover

  10
• 10-3-5 Improvement of overshooting

  10
• 10-3-6 Improvement of characteristics during acceleration/deceleration

  10
• 10-4 Setting for emergency stop

  10
• 10-4-1 Vertical axis drop prevention control

  10
• 10-4-2 Deceleration control

  10
• 10-5 Collision detection

  10
• 10-6 Parameter list

  10
• 11-1 Points of caution and confirmation

  11
• 11-2 Troubleshooting at start up

  11
• 11-3 List of servo alarms and warnings

  11
• 11-4 Alarm details

  11
• 11-5 LED display Nos. at memory error

  11
• 11-6 Error parameter Nos. at initial parameter error

  11
• 11-7 Troubleshooting for each servo alarm

  11
• Outline

  1
• Features

  1
• 2.1 Basic system configuration

  2
• 2-2 List of units and corresponding linear motors

  2
• 2-3 Linear motor drive system

  2
• 2-3-1 Standard linear servo system

  2
• 2-3-2 Configuration of parallel drive system

  2
• Selecting the linear servomotor

  3
• 3-1-1 Max. feedrate

  3
• 3-1-2 Max. thrust

  3
• 3-1-3 Continuous thrust

  3
• Selecting the power supply unit

  3
• contactor and NFB

  3
• Type configuration

  4
• List of specifications

  4
• Speed – torque characteristics drawing (At input voltage 200VAC)

  4
• Dynamic brake characteristics

  4
• Outline dimensions

  4
• Explanation of connectors

  4
• Type configuration

  5
• List of specifications

  5
• Overload protection specifications

  5
• Outline dimensions

  5
• Explanation of connectors and terminal blocks

  5
• Dynamic brake unit

  5
• 5-6-1 Connection of dynamic brake unit

  5
• 5-6-2 Outline dimensions of dynamic brake unit

  5
• Battery unit

  5
• 5-7-1 Connection of battery unit

  5
• 5-7-2 Outline dimensions of battery unit

  5
• Linear scale

  6
• Scale I/F unit

  6
• 6-2-1 Outline

  6
• 6-2-2 Type configuration

  6
• 6-2-3 List of specifications

  6
• 6-2-4 Outline dimensions

  6
• 6-2-5 Explanation of connectors

  6
• Pole detection unit

  6
• 6-3-1 Outline

  6
• 6-3-2 Type configuration

  6
• 6-3-3 List of specifications

  6
• 6-3-4 Outline dimensions

  6
• 6-3-5 Explanation of connectors

  6
• 6-3-6 Installation

  6
• Installation of the linear servomotor

  7
• 7-1-1 Environmental conditions

  7
• 7-1-2 Installing the linear servomotor

  7
• 7-1-3 Cooling of linear servomotor

  7
• Installation of the servo amplifier

  7
• 7-2-1 Environmental conditions

  7
• 7-2-2 Drive section wiring system diagram

  7
• 7-2-3 Installing the unit

  7
• 7-2-4 Layout of each unit

  7
• 7-2-5 Main circuit connection

  7
• 7-2-6 Connection of feedback cable

  7
• 7-2-7 Link bar specifications

  7
• 7-2-8 Separated layout of units

  7
• 7-2-9 Installing multiple power supply units

  7
• installation of only one power supply unit

  7
• 7-2-11 Connection of battery unit

  7
• 7-2-12 Connection with mechanical brakes

  7
• Cable connection system

  8
• 8-1-1 Cable option list

  8
• Cable connectors

  8
• 8-2-1 Servo amplifier CN1A, CN1B and CN9 cable connector

  8
• 8-2-2 Servo amplifier CN2 and CN3 cable connector

  8
• 8-2-3 Servo amplifier CN20 connector (for mechanical brakes)

  8
• 8-2-4 MDS-B-HR, MDS-B-MD cable connector

  8
• 8-2-5 Power supply section power wire connector

  8
• 8-2-6 Flexible conduits

  8
• (1) Method for connecting to a connector with back shell

  8
• (2) Method for connecting to the connector main body

  8
• Cable clamp fitting

  8
• Cable wire and assembly

  8
• Cable connection diagram

  8
• 8-5-1 CNC unit bus cable

  8
• 8-5-2 Absolute value scale coupling cable

  8
• 8-5-3 Cable for amplifier – scale I/F unit

  8
• 8-5-4 Cable for scale I/F unit – scale

  8
• 8-5-5 Cable for scale I/F unit – pole detector

  8
• 8-5-6 Cable for I/F unit – motor thermal

  8
• 8-5-7 Mechanical brake cable

  8
• Initial setup of servo drive unit

  9
• 9-1-1 Setting the rotary switches

  9
• 9-1-2 Transition of LED display after power is turned ON

  9
• 9-2 Setting the initial parameters

  9
• 9-2-1 Setting the initial parameters

  9
• (1) Command polarity/feedback polarity (SV017: SPEC)

  9
• (2) Servo specifications (SV017: SPEC)

  9
• (3) Ball screw pitch (SV018: PIT)

  9
• (4) Detector resolution (SV019: RNG1, SV020: RNG2)

  9
• (5) Motor type (SV025: MTYP)

  9
• (6) Detector type (SV025: MTYP)

  9
• (7) Power supply type (SV036: PTYP)

  9
• 9-2-2 Parameters set according to feedrate

  9
• 9-2-3 Parameters set according to machine movable mass

  9
• 9-2-4 List of standard parameters for each motor

  9
• Initial setup of the linear servo system

  9
• 9-3-1 Installation of linear motor and linear scale

  9
• 9-3-2 DC excitation function

  9
• 9-3-3 Setting the pole shift

  9
• 9-3-4 Setting the parallel drive system

  9
• 9-3-5 Settings when motor thermal is not connected

  9
• 10-1 Measurement of adjustment data

  10
• 10-1-1 D/A output specifications

  10
• 10-1-2 Setting the output data

  10
• 10-1-3 Setting the output scale

  10
• 10-2 Gain adjustment

  10
• 10-2-1 Current loop gain

  10
• 10-2-2 Speed loop gain

  10
• 10-2-3 Position loop gain

  10
• 10-3 Characteristics improvement

  10
• 10-3-1 Optimal adjustment of cycle time

  10
• 10-3-2 Vibration suppression method

  10
• 10-3-3 Improving the cutting surface precision

  10
• 10-3-4 Improvement of protrusion at quadrant changeover

  10
• 10-3-5 Improvement of overshooting

  10
• acceleration/deceleration

  10
• 10-4 Setting for emergency stop

  10
• 10-4-1 Vertical axis drop prevention control

  10
• 10-4-2 Deceleration control

  10
• Collision detection

  10
• Parameter list

  10
• Points of caution and confirmation

  11
• Troubleshooting at start up

  11
• List of servo alarms and warnings

  11
• Alarm details

  11
• LED display Nos. at memory error

  11
• Error parameter Nos. at initial parameter error

  11
• Troubleshooting for each servo alarm

  11