Benutzerhandbuch für Patterson-Kelley MACH-05

Inhaltsverzeichnis

• 1.0 INTRODUCTION

  1
• 2.0 SAFETY

  1
• 2.1 General

  1
• 2.2 Training

  1
• 2.3 Safety Features

  1
• 2.4 Safety Labels

  2
• 2.5 Safety Precautions

  2
• 2.5.1 Electrical Hazards

  2
• 2.5.2 Burn, Fire, and Explosion Hazards

  2
• 2.5.3 Crush Hazards

  3
• 2.5.4 Chemical Hazards

  3
• 2.5.5 Pressure Hazards

  4
• 2.5.6 Slip, Fall Hazards

  4
• 3.0 INSTALLATION

  5
• 3.1 Receiving and Storage

  5
• 3.1.1 Initial Inspection

  5
• 3.1.2 Storage Prior to Installation

  5
• 3.2 Compliance with Codes

  5
• 3.3 Setup

  5
• 3.3.1 Foundation

  5
• 3.3.2 Placement

  5
• 3.3.3 Clearances

  6
• 3.4 Electrical Connections

  6
• 3.5 Combustion Air

  7
• 3.5.1 Air Inlet Requirements

  7
• 3.6 Flue Venting

  8
• 3.6.1 Barometric Damper

  8
• 3.6.2 Flue Connection

  8
• 3.6.3 Required Clearances

  8
• 3.6.4 Vent Terminations

  9
• 3.6.5 Venting for Multiple Boilers

  9
• 3.6.7 Removing an Existing Boiler

  10
• 3.6.8 Intake/Exhaust Layout

  10
• 3.6.11 Intake Duct Connection to Boiler

  12
• 3.6.12 Intake Duct Terminations

  12
• 3.6.9 Intake Duct Materials and Sizes:

  12
• 3.6.10 Sealing the Intake Duct

  12
• 3.6.13 Vent Elbows

  13
• 3.7 Gas Piping

  13
• 3.7.1 Gas Supply Piping by Installer

  14
• 3.8 Boiler Water Piping

  14
• 3.8.1 Piping Design

  14
• 3.8.2 Boiler Inlet and Outlet Connections

  15
• 3.8.3 Boiler Water Piping by Installer

  16
• 3.8.4 Flushing and Filling

  16
• 3.9 Burner and Ignition System

  17
• 3.9.1 Inspection

  17
• 3.10 Pre-Start Check List

  18
• 3.11 Safety Checks

  18
• 3.11.1 Test of Ignition Safety System

  18
• 3.11.2 Test of Low Water Cut-out

  19
• 3.11.3 Test of High-Limit Control

  19
• 3.11.4 Test of Gas Pressure Switch

  19
• 3.12.1 Operating Temperature Controller

  20
• 3.12.2 Gas Pressure Adjustment

  24
• 3.12.3 Air Flow Adjustments

  25
• 3.12.4 Gas Valve Setup and Adjustment

  25
• 4.0 OPERATION

  28
• 4.1 General

  28
• 4.1.1 Control Panel Front

  28
• 4.1.2 Tests

  28
• 4.2.1 Lighting Procedures

  28
• 4.2.2 Normal Shut Down Procedures

  28
• 4.2.3 Emergency Shut-Off

  29
• 4.3 Typical Boiler Operating Conditions

  29
• 5.0 MAINTENANCE

  30
• 5.1 Maintenance and Inspection Schedule

  30
• 5.1.1 Daily

  30
• 5.1.2 Weekly

  30
• 5.1.3 Monthly (During Operation)

  30
• 5.1.4 Semi-Annually (every 6 months)

  31
• 5.1.5 Annually

  31
• 5.2 Cleaning the Burner

  31
• 5.3 After All Repairs or Maintenance

  31
• 5.4 Sequence of Operation

  32
• 5.5 Troubleshooting

  32
• 5.5.1 Manual Reset Service Codes

  34
• 5.5.2 Auto-reset Service Codes

  35
• 6.0 PARTS/TECHNICAL SUPPORT

  36
• 6.1 Wiring Diagrams

  37
• Circuit (TB2)

  37
• Circuit (TB1)

  38
• 6.1.2 Wiring Series C-300

  39
• 6.1.3 Wiring Series C-450

  40
• 6.1.4 Wiring Series C-750/900/1050

  41
• 6.2 Boiler Parts List

  42
• 6.2.1 Main Assembly

  42
• 6.2.2 Control Panel

  43
• 6.2.3 Display Panel

  44
• 6.2.4 C-300/450 Heat Engine

  45
• 6.2.5 C-750/900/1050 Heat Engine

  46
• 6.2.6 C-300 Boiler Gas Train

  47
• 6.2.7 C-450 Boiler Gas Train

  48
• 6.2.8 C-750/900/1050 Boiler Gas Train

  49
• 7.0 LIMITED WARRANTY

  50
• 8.0 APPENDIX

  52