Benutzerhandbuch für Siemens 611

Inhaltsverzeichnis

• SIMODRIVE 611 Drive Technology 1FW6 built-in torque motors

  1
• Legal information

  4
• Preface

  5
• Table of contents

  9
• 1 General safety guidelines

  13
  • 1.1 Observing and complying with safety guidelines

    14
  • 1.2 Handling direct drives and components

    15
  • 1.3 Use for the intended purpose

    16
  • 1.4 Danger from strong magnetic fields

    17
  • 1.5 Electrical shock hazard!

    20
  • 1.6 Attaching warning signs

    20
  • 1.7 Pictograms supplied for 1FW6

    21
• 2 Description of the motor

  23
  • 2.1 Properties

    23
    • 2.1.1 Overview

      23
    • 2.1.2 Benefits

      24
    • 2.1.3 Applications

      25
  • 2.2 Technical features

    25
  • 2.3 Selection and ordering data

    29
  • 2.4 Order designation

    34
    • 2.4.1 Structure of the order designations

      34
    • 2.4.2 Standard 1FW6 built-in torque motors

      35
    • 2.4.3 Stators as individual components

      36
    • 2.4.4 Rotor as individual component

      37
    • 2.4.5 Round sealing ring (O ring)

      37
    • 2.4.6 Cooling connection adapter

      38
    • 2.4.7 Plug connector

      38
    • 2.4.8 Ordering notes

      38
    • 2.4.9 Ordering examples

      39
  • 2.5 Motor rating plate

    40
• 3 Motor components of the built-in motor and options

  41
  • 3.1 Overview of the motor construction

    41
  • 3.2 Thermal motor protection

    44
    • 3.2.1 Description of the temperature sensors

      44
    • 3.2.2 Evaluation of the temperature sensors for motor protection

      48
  • 3.3 Cooling

    49
    • 3.3.1 Cooling circuits

      50
    • 3.3.2 Coolant

      53
• 4 Coupled motors

  55
  • 4.1 Parallel operation of several motors

    55
    • 4.1.1 Power connection for parallel operation

      56
    • 4.1.2 Janus arrangement

      60
• 5 Configuring the motor

  63
  • 5.1 Procedure

    63
    • 5.1.1 General mechanical conditions

      65
    • 5.1.2 Specification of the duty cycle

      65
    • 5.1.3 Torque-time diagram

      66
    • 5.1.4 Selecting the motors

      68
    • 5.1.5 Uneven current load

      69
    • 5.1.6 Motor torque-speed diagram

      69
    • 5.1.7 Torque-speed requirements

      70
    • 5.1.8 More than one torque motor on one axes

      71
    • 5.1.9 Checking the moments of inertia

      71
    • 5.1.10 Selecting the drive system components for the power connection

      72
    • 5.1.11 Calculating the required infeed power

      72
  • 5.2 Example(s)

    73
  • 5.3 Short-time duty S2 and intermittent duty S3

    78
• 6 Motor assembly

  81
  • 6.1 Motor assembly

    81
    • 6.1.1 Procedure for installing the motor

      86
    • 6.1.2 Cooler connection

      90
    • 6.1.3 Information on routing cables

      92
    • 6.1.4 Checking the work carried out

      93
    • 6.1.5 Installation examples

      94
  • 6.2 Protecting the motor components

    101
• 7 System integration

  103
  • 7.1 System requirements

    103
  • 7.2 Encoders

    108
  • 7.3 Bearings

    111
  • 7.4 Braking concepts

    112
• 8 Interfaces

  115
  • 8.1 Overview

    115
  • 8.2 Electrical connections

    144
    • 8.2.1 Power connection

      145
    • 8.2.2 Signal connection

      145
    • 8.2.3 Shielding, grounding, and equipotential bonding

      149
    • 8.2.4 Requirements for the motor supply cables

      150
  • 8.3 Cooler connection

    150
• 9 Commissioning

  163
  • 9.1 Safety guidelines for commissioning

    163
  • 9.2 Procedure

    166
    • 9.2.1 Checks

      166
    • 9.2.2 Commissioning single motors

      168
    • 9.2.3 Commissioning motors connected in parallel

      182
    • 9.2.4 Measuring the EMF voltages

      185
• 10 Operation

  187
  • 10.1 Safety guidelines for operation

    187
  • 10.2 Dealing with faults

    187
• 11 Maintenance and repairs

  189
  • 11.1 Safety information for maintenance and repairs

    189
  • 11.2 Safety guidelines for high-voltage test

    191
  • 11.3 Maintenance

    191
  • 11.4 Test and replacement intervals of the cooling medium

    192
• 12 Storage and transport

  193
  • 12.1 Packaging, storage, and transport guidelines

    193
  • 12.2 Safety note regarding lifting devices

    194
• 13 Environmental compatibility

  195
  • 13.1 Environmental compatibility during production

    195
  • 13.2 Disposal

    195
    • 13.2.1 Guidelines for disposal

      195
    • 13.2.2 Disposing of 1FW6 rotors

      196
    • 13.2.3 Disposal of packaging

      196
• 14 Technical data and characteristics

  197
  • 14.1 Explanations of the formula abbreviations

    197
  • 14.2 Data sheets and diagrams

    204
    • 14.2.1 1FW6090-xxxxx-xxxx

      204
    • 14.2.2 1FW6130-xxxxx-xxxx

      212
    • 14.2.3 1FW6150-xxxxx-xxxx

      220
    • 14.2.4 1FW6160-xxxxx-xxxx

      228
    • 14.2.5 1FW6190-xxxxx-xxxx

      249
    • 14.2.6 1FW6230-xxxxx-xxxx

      270
    • 14.2.7 1FW6290-xxxxx-xxxx

      290
• 15 Installation drawings/Dimension drawings

  301
  • 15.1 Installation conditions for motors with cooling jacket

    301
  • 15.2 Explanation of installation drawings

    302
  • 15.3 Installation drawings/Dimension drawings

    304
• A Appendix

  313
  • A.1 Recommended manufacturers

    313
    • A.1.1 Supply sources for connection components and accessories for heat-exchanger units

      313
    • A.1.2 Supply sources for cooling systems

      314
    • A.1.3 Supply sources for anti-corrosion agents

      315
    • A.1.4 Supply sources for braking elements

      316
  • A.2 Fax form for suggestions/corrections (copy template)

    317
  • A.3 List of abbreviations

    318
• Index

  321