Hearth & Home Technologies CD4842R User Manual

Page of 80
Heatilator • Caliber CD Series • 4040-263 Rev N • 11/08
3
    Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. Congratulations 
2
B. Warranty 
5
1 Listing and Code Approvals 
 
A. Appliance 
Certifi cation 
7
B.  Tempered Glass Specifi cations 
7
C. BTU 
Specifi cations 
7
D. High 
Altitude 
Installations 
7
E.  Non-Combustible Materials Specifi cation 
7
F.  Combustible Materials Specifi cation 
7
G. Electrical Codes 
7
H. Requirements 
for 
 
the Commonwealth of Massachusetts 
8
User Guide
2 Operating Instructions 
 
A.  Gas Fireplace Safety 
9
B. Your 
Fireplace 
9
C.  Fan Kit (optional) 
10
D. Clear 
Space 
10
E.  Decorative Doors and Fronts 
10
F. Fixed 
Glass 
Assembly 
10
G.  Remote Controls, Wall Controls and 
 Wall 
Switches 
10
H.  Before Lighting Fireplace 
10
I.  Lighting Instructions (IPI) 
11
J.  Lighting Instructions (Standing Pilot) 
12
K.  After Fireplace is Lit 
13
L. Frequently 
Asked 
Questions 
13
3 Maintenance and Service 
 
A. Maintenance 
Tasks-Homeowner 
14
B. Maintenance 
Tasks-Qualifi ed Service Technician  15
Installer Guide
4 Getting Started 
 
A. Typical 
Appliance 
System 
16
B.  Design and Installation Considerations 
17
C.  Tools and Supplies Needed 
17
D.  Inspect Appliance and Components 
17
5 Framing and Clearances 
 
A. Select 
Appliance 
Location 
18
B. Construct 
the 
Appliance 
Chase 
19
C. Clearances 
19
D.  Mantel and Wall Projections 
20
6 Termination Locations 
 
A.  Vent Termination Minimum Clearances 
21
7 Vent Information and Diagrams 
 
A. Approved 
Pipe 
23
B. Vent 
Table 
Key 
23
C.  Use of Elbows 
23
D. Measuring 
Standards 
23
E. Vent 
Diagrams 
24
F.  Install Vertical Termination Baffl e 
33
8 Vent Clearances and Framing 
 
A.  Pipe Clearances to Combustibles 
34
B.  Wall Penetration Framing 
34
C.  Install the Ceiling Firestop 
35
D.  Install Attic Insulation Shield 
36
9 Appliance Preparation 
 
A.  Convert from Top Vent to Rear Vent 
37
B.  Secure and Level the Appliance 
41
10 Install Vent Pipe 
 
A.  Assemble Pipe Sections (DVP Only) 
42
B.  Assemble Vent Sections (SLP Only) 
43
C.  Assemble Slip Sections 
43
D.  Secure the Vent Sections 
44
E.  Disassemble Vent Sections 
44
F.  Install Decorative Ceiling Components (SLP only) 45
G.  Install Metal Roof Flashing 
46
H.  Assemble and Install Storm Collar 
46
I. Install 
RF4-8 
47
J.  Install Vertical Termination Cap 
48
K.  Install Decorative Wall Components (SLP only) 
48
L.  Heat Shield Requirements for 
 Horizontal 
Termination 
48
M.  Install Horizontal Termination Cap 
49
11 Gas Information 
 
A. Fuel 
Conversion 
50
B. Gas 
Pressure 
50
C. Gas 
Connection 
50
D. High 
Altitude 
Installations 
50
12 Electrical Information 
 
A. Wiring 
Requirements 
51
B.  Standing Pilot Ignition System Wiring 
51
C. Intellifi re Ignition System Wiring 
51
D. Optional 
Accessories 
Requirements 
51
E.  Electrical Service and Repair 
52
F.  Junction Box Installation 
53
G.  Wall Switch Installation for Fan (Optional) 
53