Sterling GG-105 User Manual

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37
 
Line voltage power can 
cause product damage, 
severe injury or death. 
Only a trained experienced 
service technician should 
perform this trouble-
shooting.
1. Check the system thermo-
stat to make sure it is call-
ing for heat. (Do not cycle 
the thermostat on and off at 
this time.)
2. Remove the access panel. 
Do not interrupt power to 
the control board by opening 
any electrically interlocked 
panels.
3. Observe the LED indicator 
on the control board (a 
green LED labeled “OK” 
indicates system faults); 
check and repair system 
as noted in the chart to the 
right.
*NOTICE: Air flow proving 
switch and power venter 
hose barbs must be free 
of any dust or debris at all 
times. Periodically check 
these openings and/or if any 
problems occur.
Table 10A - Troubleshooting with LED Indicator Assistance for UT Control Board
 Not 
Applicable
 Not 
Applicable
 1. 
 
Line voltage on terminals 120 
and C on transformer.
 2. 
 
Low voltage (24V) on terminals 
24 and C on transformer.
 3. 
 
5 Amp fuse on circuit board.
  1. Common side of transformer 
grounded to chassis.
  2. Loose spark ignitor.
  1. Gas supply off or gas supply 
pressure too low.
  2. Flame sense rod contaminated 
or loose wire.
  3. Gas valve switch is off or wires 
are not connected.
  4. Broken or cracked porcelain on 
fl ame probe or spark ignitor.
  1. Obstructions or restrictions 
in appliance air intake or fl ue 
outlet are preventing proper 
combustion airfl ow.
  2. Moisture or debris in tubing that 
connects pressure switch and 
draft inducer.
 3. 
 
Airfl ow switch jumpered or 
miswired.
  1. Open manual reset rollout switch.
 2. 
 
Gas pressure too high, over fi re 
condition.
 3. 
 
Incorrect airfl ow due to blockage 
or motor not operating.
  1. Flame probe miswired or 
shortened.
  1. Thermostat is interfering with 
control board.
Control OK, no call for heat.
Control OK, call for heat present.
Internal control fault, or no power. 
Control internal failure or bad ground.
In lockout from failed ignitions 
or fl ame losses.
Pressure Switch open with inducer on 
or closed with inducer off.
Limit or rollout switch is open.
Flame sensed while gas valve is off.
On-board microprocessors disagree.
LED STATUS
INDICATES
CHECK/REPAIR
Slow Flash
 
Fast Flash
Steady Off
Steady On
2 Flashes
3 Flashes
4 Flashes
 
5 Flashes
 
6 Flashes