Mitsubishi PSA012B790 User Manual

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21
Explanation of symbols
:  Conduct the cleaning and adjustment according to the inspection result
:  In case of abnormality after inspection, replace or repair the corresponding part.
:  Conduct the periodic replacement (consumable components)
 :  Random failure
 :  Wear-out failure
Part Name
Regular Inspection
Preventive Maintenance*
Remarks
Part Name
Details of Inspection
Inspection Method
Criteria <Standard>
Details of Maintenance
Inspection 
Interval
Maintenance Interval
(Used Hours/Duration)
Elapsed Years
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15
Electric and 
electronic 
parts
Crankcase heater
- Conductivity check
-  Insulation resistance measurement
- Appearance check
Tester
500 V mega
Visual inspection
-  It should be in a conducting state
-  The resistance value should be 1 M
 or more
-  There should be no abnormality
-  Replace it if it is not in a conducting state
-  Replace it if the resistance value is 1 M
 or less
Every year
Before 
the air-
conditioning 
season
8 years
Consumable 
components
Anti-freezing heater
- Conductivity check
-  Insulation resistance, appearance check
Tester
500 V mega, visual 
inspection
-  It should be in a conducting state
-  The resistance value should be 1 M
 or more, 
there should be no abnormality
-  Replace it if it is not in a conducting state
-  Replace it if the resistance value is 1 M
 or less
20,000 Hr
Electric component box 
(including inverter)
-  Circuit insulation resistance check
-  Terminal part, connector looseness check
500 V mega
Driver, visual 
inspection
-  The resistance value should be 1 M
 or more
-  There should be no looseness at the connecting 
part
-  Clean with a brush in case of extreme dust adhesion
-  Replace it if the resistance value is 1 M
 or less
-  Retighten or re-insert it if there is looseness
25,000 Hr
Electrolytic 
capacitor
-  Capacitor (electrolytic) appearance check
Visual inspection
-  There should be no liquid leakage or deformation
-  Appearance check, replace it if there is liquid 
leakage
Smoothing 
capacitor
-  Measurement of electrical capacitance and 
insulation resistance
- Appearance check
Electrostatic 
instrument, 500 V 
mega Tester
-  Should be of specifi ed volume or more
-  The resistance value should be 1 M
 or more
-  Replace parts regularly
-  Replace it if the resistance value is 1 M
 or less
10 years
Consumable 
components
Terminal 
block
-  Terminal part screw looseness, deposit of dirt
Driver, visual 
inspection
-  It should not be loose
-  There should be no deposited foreign matter
-  Retighten it if it is loose.
-  Clean with a brush in case of deposited foreign 
matter adhesion
25,000 Hr
Electrical 
component
(including 
boards, etc.)
-  HIC board short circuit check
-  Visual check of dirt adhesion to the board, etc.
-  Self-diagnosis mode, appearance check
Tester
Visual inspection
Visual inspection
-  Should be of a specifi ed resistance value
-  There should be no deposited foreign matter
-  There should be no abnormal display
-  Replace it if it is outside the specifi ed resistance value
-  Clean with a brush in case of deposited foreign 
matter adhesion
-  Replace or correct the part
25,000 Hr
Pressure sensor, 
temperature sensor
-  Open, short circuit, earth, appearance check
Tester, visual 
inspection
-  Should be of a specifi ed resistance value
-  There should be no cracking or discoloration
-  Replace it in case of disconnection and short 
circuit
5 years
Switch, etc.
(including 
FFB, ELB)
Electromagnetic 
switch
Overcurrent relay
Auxiliary relay, etc.
-  Operation, appearance check
-  Rough contact surface
Visual inspection
Visual inspection
-  There should be no deformation
-  It should operate as prescribed, there should be no 
deformation
-  There should be no deformation or discoloration
-  Replace it in case of malfunction, deformation, and 
discoloration
25,000 Hr
Switching power source 
transformer
-  Output voltage measurement
Tester
-  Output voltage should be within a specifi ed value
-  Replace it if there is voltage abnormality
10 years
Cooling fan
-  Insulation resistance, abnormal sound generation
500 V mega, audible 
inspection
-  The resistance value should be 1 M
 or more, 
there should be no abnormal sound
-  Replace it if the resistance value is 1 M
 or less
-  Replace it in case of fan lock
20,000 Hr
Fuse
- Appearance check
Visual inspection
- There should be no deformation or discoloration
- Replace it when it is shutdown
10 years
Consumable 
components
Note 1)  Random fault is an unexpected failure which occurs before 
the wear is progressed, within the service life of the parts and 
equipment. It is difficult to establish a technological measure 
against the random fault. At the moment, statistical handling is the 
only measure against the random fault.
Note 2)  The elapsed year marked with * assumes the operating time 
as 10 hours/day and 2500 hours/year in a normal operating 
condition without frequent start/stop. This may vary according to 
the operating condition. Please check the calculation basis of the 
elapsed year when making a maintenance contract.
Note 3) 
 illustrates the estimated timing when the wear-out 
failure starts and how the failure rate increases as the time passes.