Emerson 3000/ITR User Manual

Page of 72
Troubleshooting
58
Flooding
Defective or improperly set expansion 
valve
Increase superheat or replace valve
Evaporator fan motor or belt
Correct problem or replace fan motor and/
or belts.
Low condensing pressure
Check head pressure control device
Slipping belts
Inspect and adjust
Low compressor capacity or 
inability to pull down system
Compressor rotation in reverse 
direction.
Check for proper power phase wiring to 
unit and to compressor motor.
Leaking liquid line solenoid valve or dirt 
in valve
Replace valve if clean; clean out valve if 
dirty.
Compressor noisy
Loose compressor or piping support
Tighten clamps.
Pipe rattle
Loose pipe connections
Check pipe connections
Compressor running hot
Compression ratio too high
Check setting of high and low pressure 
switches. Check condenser -- is it 
plugged? Check that all evaporator and 
condenser fans are operating properly.
Compressor cycles intermittently
Low-pressure switch erratic in operation
Check tubing to switch to see if clogged or 
crimped. Check for proper switch 
operation.
Insufficient refrigerant in system
Check for leaks, fix, and add refrigerant on 
air cooled unit. Evacuate and recharge 
water/glycol unit.
Suction service valve closed
Open valve.
Insufficient fluid flowing through 
condenser or clogged condenser, or 
dirty air cooled condenser coils
Adjust fluid regulating valve to condenser. 
Flush the condenser.
Discharge service valve not fully open
Open valve
Compressor cycles continually
Faulty low pressure switch
Repair or replace.
Dirt or restriction in tubing to pressure 
stat
Check and clean tubing.
Defective liquid line solenoid valve
Check valve and solenoid operator; 
replace if necessary.
Plugged filter-drier
Replace filter.
Compressor motor protectors 
tripping or cycling
High discharge pressure
Check for loss of condenser water or 
blocked condenser fan or coil.
Defective overload relay
Replace.
High suction temperature
Reduce suction temperature by expansion 
valve adjustment or provide 
desuperheating.
Loose power or control circuit wiring 
connection
Check all power and control circuit 
connections.
Defective motor
Check for motor ground or short. Replace 
compressor, if either condition is found.
Compressor cycles on locked rotor
Low line voltage
Check line voltage and determine location 
of voltage drop.
Compressor motor defective
Check for motor winding short or ground.
Single phasing
Check voltage across all 3 legs at 
contactor. Correct source problem.
Motor burnout
Check control panel for welded 
contactor contacts or welded overload 
contacts
Replace defective components
Table 14
Compressor and refrigeration system troubleshooting (continued)
Symptom
Possible Cause
Check or Remedy