Trane VAV-IN-24 User Manual

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VAV-IN-24
5
WARNING
Hazardous Service 
Procedures!
 
The maintenance and Trouble 
Shooting procedures recommend-
ed in this section of the manual 
could result in exposure to electri-
cal, mechanical or other potential 
safety hazards. Always refer to 
the safety warnings provided 
throughout this manual concern-
ing these procedures. When possi-
ble, disconnect all electrical 
power including remote discon-
nects and discharge all motor 
start/run capacitors before servic-
ing. Follow proper lockout/tagout 
procedures to ensure the power 
can not be inadvertently ener-
gized. When necessary to work 
with live electrical components, 
have a qualified licensed electri-
cian or other individual who has 
been trained in handling live elec-
trical components perform these 
tasks. Failure to follow all of the 
recommended safety warnings 
provided, could result in death or 
serious injury.
WARNING
Hazardous Voltage!
Disconnect all electric power, in-
cluding remote disconnects and 
discharge all motor start/run ca-
pacitors before servicing. Follow 
proper lockout/tagout procedures 
to ensure the power can not be in-
advertently energized. Failure to 
disconnect power before servic-
ing could result in death or seri-
ous injury.
 
Pre-Installation
The existing unit controls will require 
removal prior to installing the UCM 4.2 
retrofit kit. This includes pneumatic ac-
tuators, volume regulators and any 
miscellaneous auxiliary controls.
The communications power and zone 
sensor wiring should be pulled to the 
unit. The wiring procedures and 
guidelines used are outlined in the 
VAV-SVX01C-EN manual.
CAUTION
Local and N.A.C. electrical codes 
should be observed when install-
ing the UCM 4.2 retrofit kit.
Control Box Mounting
The next phase is to begin the installa-
tion of the kit. The controller should be 
mounted at any convenient location 
on the existing unit. Keep in mind the 
controller must be mounted in a verti-
cal plane to the flow transducer will 
function properly. In a typical installa-
tion, the controller is mounted on one 
side of the unit, and the actuator on 
the other side due to space limitations. 
However, Trane’s controller may be
mounted on the ductwork adjacent to 
the terminal unit. The only require-
ment is the flow sensor tubing cannot 
exceed 10-feet.
Actuator Installation
When installing the actuator, the con-
vention of the damper rotation is as-
sumed as: 
Clockwise rotation of the damper 
shaft will close the damper.
Counterclockwise rotation of the 
damper shaft will open the damper
All of the wiring diagrams assume this 
convention, Figure 1.
WARNING
Hazardous Voltage!
Disconnect all electric power, in-
cluding remote disconnects and 
discharge all motor start/run ca-
pacitors before servicing. Follow 
proper lockout/tagout procedures 
to ensure the power can not be in-
advertently energized. Failure to 
disconnect power before servic-
ing could result in death or seri-
ous injury.
 
Actuator Installation
To install the actuator, slip the actuator 
over the shaft of the damper and use a 
sheet metal screw to secure the actua-
tor to the base of the terminal unit. Ro-
tate both the actuator and damper 
shaft fully clockwise and ensure that 
the damper is fully closed. When the 
damper is fully closed, tighten the set 
screws of the actuator onto the damp-
er shaft.
When following the clockwise-closed 
convention, wiring terminations for 
the actuator are shown in Table 1.
Table 1:
The actuator is now configured for 
clockwise operation (with the actuator 
closing the damper). If the damper is a 
90° rotating damper, the actuator will 
close the damper.
Note: If the damper angle of rotation is 
counterclockwise to close, follow the 
above procedure except reverse the 
open and closed wires at the actuator 
terminal block.
UCM 4.2
Actuator
Color Code
Function
TB4-1
COM
White
Hot
TB4-2
CCW
Black
Open
TB4-3
CW
Red
Closed
Installation