York ND480 User Manual

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Johnson Controls Unitary Products
Air Handling Unit Features and Benefits
Features 
These air handlers can be arranged for a variety of air 
discharge patterns in either the horizontal or vertical position. 
Refer to the unit installation instructions for other application 
possibilities.
Benefits
Air handling units are designed with two distinct modules to 
provide maximum application flexibility. ND360 and 480 
Models are shipped as single packages with the blower 
module mounted on top of the coil module. The ND600 
Blower Section and the M1CZ600 Evaporator Section are 
shipped separately and must be assembled on the job site. 
All blower modules can be repositioned in the field to meet a 
large number of vertical and horizontal applications.
The blower module includes the blower wheels and room for 
a field-mounted motor and drive. All models offer multiple 
motor horsepower and drive options to meet both standard 
and high static airflow requirements. The coil module 
includes direct expansion coils, 2 in. throwaway filters, liquid 
line solenoid valves for capacity reduction, thermal expansion 
valves, distributors and a condensate drain pan.
Every air handling coil is pressurized with air and leak tested 
under water. After the headers are brazed onto the coil and 
the coil is installed in the unit, the coil is pressurized with 
nitrogen for pressure testing and additional leak testing. After 
the coil is evacuated and dehydrated, it is pressurized with a 
holding charge of nitrogen for storage and/or shipping.
These air handlers, combined with condensing units, provide 
years of quiet, efficient and dependable operation. These 
units are manufactured under ISO 9001 Quality System 
Certification.
Unit Installation
Units may be bottom-supported or ceiling-suspended and 
can be arranged to meet almost any space or duct 
requirements. Each unit is available with a choice of blower 
motor horsepower, drive packages and other accessories to 
make them suitable for most applications.
Blower Motors: Different HP motors are available for each 
unit to meet almost any air delivery requirement. All motors 
are UL approved, have permanently lubricated ball bearings 
and are field-mounted within the insulated cabinet of the units 
to minimize the transmission of sound to the surrounding 
space.
Air Handling units are available in four pipe configurations 
from 30 to 50 tons. The dual circuit options provide a wide 
variety of application and unit matchup possibilities.
Starters and Heater Elements : These blower motors do not 
have inherent protection and require external motor overload 
protection. See details in Overload Elements Table. 
NOTE:  Power wiring for blower motors is field supplied.
Factory-Mounted Components
Part Load Operation: These air handlers have multiple DX 
(Direct Expansion) coils with pre-piped distributors, 
expansion valves and solenoid valves. Field modifications 
are not required for part load operations. Capacity reduction 
not only provides economical operation, but also maintains 
stable temperature and humidity levels in the conditioned 
space.
BAS Control: York Commercial Comfort System (YCCS) 
provides split system integration for YCCS single zone, 
change-over bypass and VAV systems.
Easy Service: Serviceable expansion valves are provided on 
every unit. These valves are factory-installed to provide many 
years of trouble-free operation. If service is required, it is not 
necessary to unbraze any joints. The expansion valves also 
include a tee fitting to allow easy installation of hot gas 
bypass if required.
Coil Protection: The indoor coils of these air handlers can be 
factory Technicoated to provide extended life to the indoor 
coil in standard applications and additional corrosion 
protection on those applications in sea coast or corrosive 
environments.
Blower Motors: Different HP motors are available for each 
unit to meet almost any air delivery requirement. 5 HP motors 
are inherently protected. 7.5 thru 15 HP motors require motor 
overload protection. 
NOTE:  Power wiring for blower motor is field supplied on all
Unit Models.
Accessories
Base Sections (30 and 40 ton): Base sections can be used to 
elevate units above the floor. If desired, a moderate 
percentage of outdoor air may be introduced through these 
sections by cutting an access opening to accommodate the 
outdoor air duct connection. These bases include a durable 
finish to match the evaporator blower unit. The base may 
have to be insulated for certain applications.
Hot Water Coils: Drainable water coils are available for field 
installation between the blower and the coil modules of both 
horizontal and vertical units. Since their casings match the 
dimensions and the finish of the basic units, they become an 
integral part of the unit after installation. The coils slide out of 
their casings for easy installation. Hot water coils have 
copper tubes that have been mechanically expanded into 
aluminum fins. Both headers are located on the same end of 
the coil. Coils are leak-tested at 325 psig under water and 
dried before their connections are capped for storage and 
shipping.
Steam Coils (30 ton only): Steam coils are available for 
installation between the blower and coil modules of both 
horizontal and vertical units. Since the casing matches the 
dimensions and the finish of the basic unit, it becomes an 
integral part of the unit after installation. The coil slides out of 
the casings for easy installation and is pitched in the casings 
to facilitate condensate drainage. The coil has copper tubes 
that have been mechanically expanded into aluminum fins. 
Both headers are located on the same end of the coil. The 
coil is leak-tested at 325 psig and dried before the 
connections are capped for storage and shipping.