Heatiator CB4236IR User Manual

Page of 40
Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09
    Safety Alert Key:
•  DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
•  WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
•  CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
•  NOTICE: Used to address practices not related to personal injury.
Table of Contents
A.  Congratulations 
2
B.  Warranty 
5
1 Listing and Code Approvals 
 
A.  Appliance Certification 
7
B.  Tempered Glass Specifications 
7
C.  BTU Specifications 
7
D.  High Altitude Installations 
7
E.  Non-Combustible Materials Specification 
7
F.  Combustible Materials Specification 
7
G.  Electrical Codes 
7
User Guide
2 Operating Instructions 
 
A.  Gas Fireplace Safety 
8
B.  Your Fireplace 
8
C.  Fan Kit (optional) 
9
D.  Clear Space 
9
E.  Decorative Doors and Fronts 
9
F.  Fixed Glass Assembly 
9
G.  Remote Controls, Wall Controls and Wall Switches 9
H.  Outside Air (optional) 
9
I.  Before Lighting Fireplace 
9
J.  Lighting Instructions (IPI) 
0
K.  After Fireplace is Lit 
L.  Flame Adjustment Control 
M.  Frequently Asked Questions 
3 Maintenance and Service 
 
A.  Maintenance Tasks-Homeowner 
2
B.  Maintenance Tasks-Qualified Service Technician  1
Installer Guide
4 Getting Started 
 
A.  Typical Appliance System 
4
B.  Design and Installation Considerations 
5
C.  Tools and Supplies Needed 
5
D.  Inspect Appliance and Components 
5
E.  Negative Pressure 
6
5 Framing and Clearances 
 
A.  Selecting Appliance Location 
7
B.  Constructing the Appliance Chase 
7
C.  Clearances 
8
D.  Mantel and Wall Projections 
9
6 Termination Locations 
 
A.  Vent Termination Minimum Clearances 
20
7 Vent Information and Diagrams 
 
A.  Vent Guidelines 
2
B.  Vent System Configuration 
2
8 Vent Clearances and Framing 
 
A.  Pipe Clearances to Combustibles 
22
B.  Wall and Ceiling Penetration Framing 
22
C.  Vertical Penetration Framing 
22
9 Appliance Preparation 
 
A.  Install Outside Air Kit Damper Assembly 
2
B.  Gas and Electrical Connections 
2
C.  Secure and Level the Appliance 
2
10 Installing Vent Pipe 
 
A.  Assembly of Vent Sections 
24
B.  Attach Vent to Firebox 
24
C.  Secure Vent Sections 
24
D.  Install Attic Insulation Shield 
24
11 Gas Information 
 
A.  Fuel Conversion 
25
B.  Gas Pressure 
25
C.  Gas Connection 
25
D.  High Altitude Installations 
25
12 Electrical Information 
 
A.  Wiring Requirements 
26
B.  Intellifire Ignition System Wiring 
26
C.  Optional Accessories Requirements 
26
D.  Electrical Service and Repair 
26
E.  Junction Box Installation 
27
F.  Wall Switch Installation for Fan (Optional) 
27
13 Finishing 
 
A.  Mantel and Wall Projections 
28
B.  Facing Material 
28
14 Appliance Setup 
 
A.  Remove Glass Assembly 
29
B.  Remove the Shipping Materials 
29
C.  Clean the Appliance 
29
D.  Accessories 
29
E.  Install the Refractory 
29
F.  Place the Lava Rock & Vermiculite 
29
G.  Place the Rockwool 
29
H.  Install the Log Assembly 
0
I.  Firescreen 
0
J.  Glass Assembly 
0
K.  Install Louvers and Trim 
L.  Hood 
M.  Air Shutter Setting