Amtrol HM-80Z User Manual

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If a steel hydropneumatic tank is in place, replace it with a properly sized diaphragm 
expansion tank. Otherwise, significant heat transfer problems can occur by causing air to 
be trapped in the heat exchanger. If the boiler system has an existing expansion tank and the boiler temperatures 
are being changed, resize the existing diaphragm expansion tank.
Use care when using a torch near the top cover and heat exchanger plate. It is recommended 
that the front half be removed prior to soldering to avoid potential damage.
3. Required Components And
Accessories Checklist
Boiler Return
Cold Water
Inlet
Retaining Screws (2)
Heat Trap
Boiler Supply
Hot Water 
Outlet
15
10
5
0
0
2
4
6
8
Head Loss (Feet)
Flow (Gallons Per Minute)
HYDROMAX
 Components
2 Piece Cover Removal and Installation
Heat Exchanger Pressure Loss
MODEL
CIRCULATOR 
PERFORMANCE ZONE VALVE
SHUTOFF 
VALVES
RELIEF VALVE
THERMAL 
EXPANSION 
TANK
HM-41
5 GPM @ 7 FT
3/4” Full Port
4
Included
2.0 Gallon
HM-80
5 GPM @ 7 FT
3/4” Full Port
4
Included
4.4 Gallon
Removing Front Half:
Depress both tab buttons to 
detach one side at a time.
Installing Front Half:
Align bottom groove of cover
onto metal retaining ring.
Beginning with one side,
align pin and push until both
tabs lock. Repeat for other
side, ensuring all tabs are
fully engaged.
Removing Entire Cover:
Remove front half, loosen 
both retaining screws and
remove rear half.
Tab Buttons (4)