Honeywell CT87B Installation Guide

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OFF
ADJUST-
ABLE
HEAT
ANTICIPATOR
COOL
HEAT
HEAT
OFF
COOL
Q539A, CT87A, B INTERNAL SCHEMATIC
TEMP.
FALL
CT87A,B
AUTO
FAN
ON
COOLING
CONTACTOR
COIL
HEATING
RELAY OR
VALVE COIL
COOLING
DAMPER
MOTOR
FIXED 
COOL
ANTICIPATOR
ON
OFF
R
W
Y
O
B
G
CO
O
L
HE
AT
FA
N
AU
T
O
M3320
W
1
Y
1
B
O
W
Y
G
R
2
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS
AND OVERLOAD PROTECTION AS REQUIRED.
NO. 4 TERMINAL IS SAME AS B TERMINAL.
1
2
R
1
FAN
RELAY
COIL
R
C
1
HEATING
DAMPER
MOTOR
(IF USED)
FAN
RELAY
COIL
HEATING
RELAY OR
VALVE COIL
HEATING
DAMPER
MOTOR
(IF USED)
COOLING
DAMPER
MOTOR
COOLING
CONTACTOR
COIL
6
1
5
The number will be one of the following: .2, .4, .8 etc., or 0.2, 0.4, 0.8, etc.
If no heat anticipator/indication is showing, do not be concerned; move on to the
next step.
Loosen screws holding thermostat base to subbase or wall and lift away.
Disconnect wires from old thermostat or subbase or wallplate. Wrap the wires
around a pencil or other object, as shown, to prevent them from falling back into
the wall opening.
2
3
Push excess wire back into wall.
Plug hole in wall with nonflammable insulation to prevent drafts from affecting
thermostat operation.
FOR SUBBASE (CT87B heating/cooling systems)
Refer to illustration above and strip thermostat wire insulation as necessary.
Connect the wires to matching terminals on the subbase. If your old thermostat
had an R terminal, and your new one has R and RH or RH and RC terminals,
connect the old wire R to terminal RH, and add a jumper to connect RC or R to RH.
The drawing below shows how to jumper RC or R to RH. Strip the insulation off the
wire where it connects to the terminals. Firmly tighten screws.
Push excess wire back into wall.
Plug hole with nonflammable insulation to prevent drafts from affecting the
thermostat operation.
4
CONSUMER PRODUCTS: Honeywell warrants to the consumer that all Honeywell Consumer Products will be
free from defects in workmanship or materials, under normal use and service, for a period one (1) year from date
or original purchase by a consumer. If, at any time during the warranty period, a product is defective or
malfunctions, it should be carefully packaged, along with proof of purchase (including date purchased) and a short
description of the malfunction, and
1) returned to the store from which it was purchased, or
2) mailed, postage prepaid, to the following address:
Honeywell Limited, Product Services ON15-FFe  35 Dynamic Drive, Scarborough, Ontario M1V 4Z9
LIMITED ONE YEAR WARRANTY: This warranty shall not apply if it shown by Honeywell that the defect or
malfunction was caused by damage which occurred while the product was in the possession of a consumer.
Honeywell’s sole responsibility shall be to repair or replace the product within the terms stated above.
HONEYWELL SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL DAMAGES RESULTING FROM ANY
BREACH OF ANY WARRANTY, EXPRESSED OR IMPLIED, APPLICABLE TO THIS PRODUCT. Some
provinces and territories do not allow the exclusion or limitation of consequential damages, so this limitation may
not 
apply
to you.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND THE
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY
EXCLUDED BEYOND THE ONE YEAR DURATION OF THE WARRANTY. Some provinces and territories do not
allow limitation on the duration of an implied warranty, so the above limitation may not apply to you.
This warranty gives you specific legal rights and you may also have other rights which vary according to
province or territory. This warranty is in addition to and not a modification of or subtraction from warranties and other
rights and remedies contained in Statutes relating to the sale of this product.
Batteries included with Battery Operated Products are excluded from the Warranty as they are not manufactured by
Honeywell Limited. Such batteries are covered by battery manufacturer’s Warranty, if any.
Honeywell Limited Scarborough, Ontario M1V 4Z9
Form 69-0721B–1
Printed in U.S.A.
© Honeywell International, Inc. 2003
Setting Temperature
Turn the transparent dial until the desired point on the setting scale
is in line with the pointer, as shown
.
SETTING SUBBASE SWITCH (heating/cooling models only)
To operate the heating
system, set subbase sys-
tem switch at HEAT; to op-
erate cooling, set switch at
COOL. Set at OFF if you
want  neither heating nor
cooling.
Set fan switch to ON
for continuous fan opera-
tion, or to AUTO for fan
operation during heating or
cooling cycles.
8
Mount the Thermostat
Align the thermostat over the wallplate or subbase and tighten the
three captive mounting screws (shown in illustration under step 4). These
captive mounting screws complete the electrical connections to the
thermostat.
Set Heat Anticipator Lever
(applicable to CT86A or CT87B only)
Make sure you have the current draw (anticipator setting) for your
system. This is the number you wrote in the box in step 3. If you were
unable to find the current draw for step 3, this information can be found
printed on the primary control at the furnace or boiler. The primary control
is usually a gas valve, a relay or burner control box, Aquastat
controller, or zone valve with the thermostat wires connected to it.
These controls are usually located behind the furnace cover. See illustration
at right.
TYPICAL WIRING DIAGRAMS
Wire Wallplate (CT86A) or Subbase (CT87B)
Follow the instructions provided by the heating or
heating/cooling equipment manufacturer. If not available, refer to Typical
Wiring Diagrams at the end of this publication.
NOTE:  All wiring must comply with local electrical codes
and ordinances.
FOR WALLPLATE (CT86A heating system only)
Refer to illustration below and strip thermostat wire insulation as necessary.
NOTE: Clean wire ends thoroughly before connecting.
Connect either wire to R terminal and the other wire to W terminal. Firmly
tighten screws.
Unpack Your Thermostat
Handle your new thermostat carefully; rough handling can interfere with
its accuracy.
Remove and discard shipping wrap. Save screws and instructions.
Remove thermostat cover; set aside until called for later.
Remove material protecting mercury switch bulb.
Remove Old Thermostat
Remove cover of old thermostat. If it re-
sists, check for a screw that locks on the cover.
If installing a CT86A or CT87B, before re-
moving the old thermostat from the wall, look at
it carefully to locate the heat anticipator adjust-
ment mechanism.
(See illustration to help you recognize the heat anticipa-
tor.) Make a note here ______________ of 
that antici-
pator setting for future reference.
Preparation
Proper installation of your Honeywell thermostat is easy if you follow
these instructions, STEP-BY-STEP. It is recommended that as you read,
understand and complete each step, you check it off.
Assemble tools required:
Flat blade screwdriver
Wire cutter/stripper or sharp knife
Hand or power drill with 3/16 inch drill bit
Spirit level or plumb bob and line
Make certain that your burner and/or cooling system are working, especially
if they have been inoperative for any length of time. If either one does not work,
contact your local heating/air conditioning dealer. On cooling systems, do not
operate cooling if outdoor temperature is below 50° F [10° C].
Turn off power to the system at the main fuse panel. Most buildings have a
separate switch box or circuit breaker for disconnecting power to the furnace.
Mount Cover Ring and Wallplate or Subbase
Place cover ring on the wall or outlet box at the desired location with
the cable entrance holes to the left. (Use of cover ring is optional for wall
mounting.)
Bring thermostat cable through the bottom entrance hole of the cover
ring and through the wallplate or subbase entrance hole.
Fasten the cover ring and wallplate or subbase to the wall or outlet box
with the mounting screws as shown in applicable illustration.
7
9
CT86A, CT86C, CT87B
Designer Round Thermostats
Installation and Owner’s Manual
• CT86A is for 15 to 30 Vac Control of heating-only or
cooling-only systems.
• CT87B is for 15 to 30 Vac control heating/cooling
systems.
• CT86C is for 250, 500 or 750 mV Powerpile heating
systems only.
For heating/cooling system: As you disconnect each
wire, tape the end and label with the letter of the terminal
designation to make reconnection to new subbase or
wallplate easier.
For heating only system: Normally there are only two
wires connected to the old wallplate. They can be con-
nected to the new wallplate W and R terminals. No wire
labelling is necessary.
WIRES THROUGH
WALL OPENING
WIR
WAL
Typical hookup and internal schematic for CT86A heat and CT87B heat-cool
applications using common power supply
.
R
G
R
W
Y
EX
EN

PU
H
C
OR
1
POWERPILE
PILOT GENERATOR
POWERPILE 
GAS VALVE
PP
PP
TH
TH
HIGH 
LIMIT
CONTROL
CIRCLED WIRING MUST BE APPROVED SAFETY-CIRCUIT 
WIRING
USE R AND W TERMINALS FOR 750 mV SYSTEM. USE R 
AND Y TERMINALS FOR A 250 OR 500 mV SYSTEM.
1
2
M3321
2
CT86C POWERPILE
THERMOSTAT
R
Y
W
Move the heat anticipator lever to match the
number from step 3 or printed on primary con-
trol, as shown right. If no current draw informa-
tion can be found, leave the anticipator setting
at 4, the factory setting.
Attach thermostat cover.
Typical Powerpile millivolt
system hookup for CT86C
FOR STRAIGHT
CONNECTION–
STRIP 5/16 in. [8 mm]
FOR WRAPAROUND
CONNECTION–
STRIP 7/16 in. [11 mm]
M3327
EXAMPLE:  FOR R AND R    OR R    AND R    
JUMPER, STRIP WIRE END LONG ENOUGH
TO JOIN BOTH TERMINALS.
 H 
C
 H 
M6114
WALLPLATE  1
CAPTIVE
MOUNTING
SCREWS (3)
CT86
NO 4 x 1 INCH
SHEET METAL
SCREWS (3)
MOLDED
LEVELING
POSTS
THERMOSTAT
WIRE
ENTERANCE
HOLE
1. USE WALL PLATE FOR HEATING
     ONLY APPLICATIONS (CT86)
2. USE SWITCHING SUBBASE FOR
     HEAT/COOL APPLICATIONS (CT87)
NO 4 x 1 INCH
SHEET METAL
SCREWS (3)
SWITCHING  2
SUBBASE
CAPTIVE
MOUNTING
SCREWS (3)
CT87
THERMOSTAT
WIRE
ENTERANCE
HOLE
1. USE WALLPLATE FOR HEATING ONLY
APPLICATIONS ( CT86)
2. USE SWITCHING SUBBASE FOR
HEAT/COOL APPLICATIONS (CT87)
Tighten the screws after using spirit level or plumb line to accurately level the
wallplate or subbase. It must be level to maintain accurate calibration.
SPIRIT
LEVEL
LEVELING
POSTS (2)
MOUNTING
SLOTS
M3319A
OPENING FOR
THERMOSTAT
WIRING
M6115
BULB
SWITCH
ANTICIPATOR
SCALE
ANTICIPATOR
SETTING LEVER
The heat anticipator pointer, if adjustable, will be set at one of a series of
numbers representing the current rating of the primary control in your furnace.
Keep the old thermostat for reference purposes until your new thermostat is
functioning smoothly.
NOTE: Your thermostat should be located about 5 ft. [1.5 m] above the floor in an area
with good air circulation and average temperature. It should not be on an outside
wall.
THERMOMETER
SETTING SCALE
M2685
MERCURY NOTICE
If this control is replacing a control that contains mercury in a sealed tube,
do not place your old control in the trash. Dispose of properly.
Contact your local waste management authority for instructions regard-
ing recycling and the proper disposal of an old control.
V8043E 1004 4
24V 50/60CY
.32 AMP @ 60CY
8406 
24 Vac 50/60 Hz
0.4 AMP
30 VAC
0.2 AMP
T
F
T
F
OIL BURNER CONTROL
SHOWS
CURRENT 
DRAW
SHOWS 
VOLTAGE
RATING
M6116B
FROM MAIN
FUEL SUPPLY
SHOWS
VOLTAGE
RATING
TO
BURNER
SHOWS
ANTICIPATOR
SETTING
TYPICAL GAS VALVE
ZONE VALVE
SHOWS
VOLTAGE
RATING
SHOWS
ANTICIPATOR
SETTING
30 VAC
0.2 AMP
T
F
T
F
OIL BURNER CONTROL
SHOWS
CURRENT 
DRAW
SHOWS 
VOLTAGE
RATING
M6116B
S
PATOR
NG
LONGER
.15
.12
.2
.6
.8
1.0
.5
.4
.3
HOLE SUITABLE FOR 
PENCIL POINT 
TO MOVE INDICATOR
HEAT 
ANTICIPATOR
INDICATOR
SCALE
System Checkout
CT
86A, CT87B
Turn down temperature setting to lowest point. If subbase is used, move
system switch to HEAT position. Raise temperature setting until burner
starts. Slowly turn dial back. Burner should stop when dial has been
turned below room temperature. If thermostat controls cooling,
move subbase system switch (if used) to COOL and lower setting until cooling
equipment starts. Raise setting above room temperature and cooling system
should shut down. Make certain equipment functions properly in response to the
thermostat.
CT86C
Make certain the pilot burner is lit before checking thermostat operation. Then
raise thermostat temperature setting slowly until the burner starts. Note this
setting. Slowly turn dial back. The burner should stop when the dial has been
turned back 1 or 2 degrees below room temperature.