Kawasaki zx-6r User Manual
Periodic Maintenance Chart
The scheduled maintenance must be done in accordance with this chart to keep the
motorcycle in good running condition.
FREQENCY
OPERATION
Each
Race
Race
(300 km)
Every
3 races
(1 000 km)
Every
5 races
(1 500 km) (3 000 km)
Every
10 races
As
Required
Engine
Clutch plate - - check*
●
Throttle grip play - - check*
●
Spark plug - - clean/gap*
●
Engine oil - - change
●
Oil filter - - replace
●
Valve
lapping
●
Cylinder head/valve - - decarbonization
●
Cylinder - - check*
●
Piston/cylinder clearance - - check*
●
Piston, Piston ring, Piston pin - - replace
●
Crankshaft main bearing - - check*
●
Connecting rod big end bearing - - check*
●
Transmission gear, bearing - - check*
●
Engine sprocket - - check*
●
Coolant - - change
●
Radiator hoses, connections - - check*
●
Frame
Brake operation - - check*
●
Brake pad wear - - check*
●
Brake fluid level - - check*
●
Brake fluid - - change*
year
Brake master cylinder cup and dust seal - - replace
year
Brake caliper piston seal and dust seal - - replace
year
Brake hose - - replace
2 years
Drive chain - - adjust
●
Drive chain - - lubricate
●
Drive chain wear - - check*
●
Drive chain guide - - replace
If damaged
Front fork - - clean/check*
●
Front fork oil - - change
First change after 2 races, then every 5 races
Nut, bolt, and fastener tightness - - check*
●
Fuel system - - clean
●
Fuel hose, fuel filter - - replace
●
Steering play - - check*
●
Steering stem bearing - - grease
●
Rear sprocket - - replace
●
General lubrication of chassis - - perform
●
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