PVI Industries MAXIM INTEGRATED WATER HEATING SYSTEM User Manual

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  PV500-17  05-2000 
Section 17 
12
MAXIM 
TROUBLESHOOTING SUGGESTIONS 
AXIAL FLOW GAS BURNER (continued) 
 
C.  Defective automatic main or auxiliary gas 
shut off valves. Check electrical circuitry to 
valves. Replace valves or correct circuitry as 
required. 
 
D.  Main diaphragm shut off valve opening too 
slowly. Adjust bleed on valve. 
 
E.  Defective flame safeguard control or plug on 
amplifier. Check and replace as required. 
 
F.  Main gas pressure regulator atmospheric 
vent line obstructed. Correct. 
 
G.  Defective main gas pressure regulator. 
Replace.  Misadjusted main gas pressure  
regulator.
 Readjust to meet required 
operational values. 
 
H.  Polarity reversed on incoming power. (S89 
control only) 
 
5. CARBON MONOXIDE READINGS ON GAS FIRING 
 
A.  Flame impingement on "cold" heat transfer 
surfaces caused by excessive firing rate. 
Reduce firing rate to correct input volume. 
 
B.  Incorrect gas/air ratios. Readjust burner to 
correct CO
2
/O
2
 levels, eliminated all CO 
formation. 
 
 
6. GAS HIGH FIRE INPUT CANNOT BE ACHIEVED 
 
A.  Gas company pressure regulator or meter 
operating incorrectly, not allowing required 
gas pressure at burner train inlet.
 Contact gas 
company to correct. 
 
B.  Gas cock upstream of train inlet not fully 
open. Check and correct. 
 
C.  Gas line obstructed. Check and correct. 
 
D.  Gas train main and/or lead test cocks not 
fully open. Check and correct. 
 
E.  Gas supply line between gas company 
regulator and burner inlet too small. Check 
supply pressure at meter, determine pressure 
drop and increase line size as required, or raise 
supply pressure to compensate for small line. Do 
not raise pressure so high that under static (no 
flow) conditions the pressure exceeds the 
maximum allowable pressure to the gas train 
components on the burner. 
 
F.  Burner gas train components sized too small 
for supply pressure. Increase component size 
as appropriate or consult factory. 
 
G.  Automatic gas valve not opening fully due to 
defective operation. Replace gas valve. 
 
H.  Orifice (if supplied) too small. Replace with 
correct size. 
 
I. 
Defective main gas pressure regulator. 
Replace. 
 
J.  Incorrect spring in main gas pressure 
regulator. Replace as required. 
 
K.  Main gas pressure regulator vent line 
obstructed. Check and correct. 
 
L.  Normally open vent valve (if supplied) not 
closing when automatic gas valves open. 
Check to see if valve is fully closed when 
automatic valves are open. Replace vent valve, 
if not closing fully. 
 
 
 
 
 
Additional troubleshooting information can be found in the Flame Safeguard bulletin supplied with the burner.