Ohlins FG 470 User Manual

Page of 24
180
0
1st, Circlip
2nd, Seal
3rd, Washer
Changing seals
1.
Remove the fork legs from the motorcycle. 
Put the fork legs in upright position for 
about 5 minutes to allow the oil to settle.
2.
Fasten the fork leg in a vice. Use soft jaws.
3.
Carry out instructions 1 to 5 in “Changing 
springs”, page 6.
4.
Drain the cylinder tube from oil.
5.
Remove the outer tube, clean the seal and 
check the condition. If the seal is in good 
condition apply some red grease (146-01) 
to it. A damaged seal must be replaced!
6.
First remove the circlip, then the seal and 
finally the washer.
7.
Apply a thin layer of Öhlins red grease 
(146-01) to the washer and to the sealing 
surfaces of the fork seal. Install the seal 
and the washer in the outer tube. Fit the 
circlip into the groove.
NOTE!
It is important to use the correct grease in 
order to achieve optimum fork function.
8.
Apply some front fork oil (1305-01) to the 
inner tube surface and carefully mount the 
outer tube (slide it completely down).
 
!
 WARNING!
Be careful not to damage the fork seal!
9.
Repeat instructions 6 to 9 in “Changing 
springs” on page 6. Refit the front fork.
2
4
5
6
7
Circlip 
Washer 
Seal
NOTE!
!
WARNING!
8
7