Polaris PB4-60 Quick Setup Guide

This document gives instructions for replacing

the Volute, Impeller, Backplate, Base, Ceramic Seal,

Hose, O-Rings and Hardware on the PB4-60 Booster

Pump. The instructions must be followed exactly. These

instructions were written with safety as the priority.

Not following this procedure or taking shortcuts may

result in personal injury. Read through the instructions

completely before starting the procedure.

Before starting the procedure, use the parts list at

the back of these instructions to identify the parts that

are in your kit. If any parts are missing from the kit

please call your local Zodiac distributor for assistance.

For technical assistance please contact our Technical

Support Department at 800.822.7933.

Polaris

Booster Pump PB4-60

Replacement Kits

WARNING

If the information in these instructions is not followed exactly, an electrical fire or shock hazard may result causing

property damage, personal injury or death.

WARNING

FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and

qualified in pool equipment by the jurisdiction in which the product will be installed where such state or

local requirements exist. In the event no such state or local requirement exists, the maintainer must be

a professional with sufficient experience in pool equipment installation and maintenance so that all of

the instructions in this manual can be followed exactly. Improper installation and/or operation can create

dangerous electrical hazards, which can cause high voltages to run through the electrical system. Before

installing this product, read and follow all warning notices and instructions that accompany this product.

Failure to follow warning notices and instructions may result in property damage, personal injury, or death.

Improper installation and/or operation will void the warranty.

These instructions are to be used with the following Installation/Replacement Kits:
P17 -- Softube

Quick Connect Installation Kit

P19 -- 6’ Flexible Reinforced Pump Hose Installation Kit

P21 -- Pump Quick Connect Retainer

P61 -- 60 Hz, 3/4 HP Motor

P133 -- Softube Quick Connect with Retainers

R0445500 -- PB4-60 Ceramic Seal and Spring Replacement Kit

R0536300 -- PB4-60 Volute Replacement Kit

R0536400 -- PB4-60 Impeller Replacement Kit

R0536600 -- PB4-60 Backplate O-Ring Replacement Kit

R0536700 -- PB4-60 Backplate Replacement Kit

R0536800 -- PB4-60 Motor Bolts and Washers Replacement Kit

R0536900 -- PB4-60 Bolts, Washers, and Nuts Replacement Kit

R0537100 -- PB4-60 Booster Pump Base Replacement Kit

1. Replace the Volute, Backplate O-Ring

and Drain Plug

WARNING

While servicing the pump, switch off the circuit

breakers at the power source. Severe personal

injury or death may occur if the pump starts while

your hand is inside the pump.

1. Turn off the pump. Switch off the circuit breaker

to the pump motor. If you are not replacing the

motor, do not disconnect the electrical wiring.

NOTE If you are replacing the motor, Zodiac Pool

Systems, Inc. strongly recommends that a

qualified service technician or electrician

properly disconnect the electrical wiring at the

pump motor.

H0332800 Rev A