Weil-McLain Ultra Series 2 User Manual

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Condensing High
Efficiency Gas Boiler
Ratings - (5 sizes)
80 MBH
105 MBH
155 MBH
230 MBH
310 MBH
All with 20-100%
Modulation
 
Innovative
Innovative combination of appearance, intelligence 
and technology.
 
 
High Efficiency
Over 92% AFUE and up to 98% for low temperature 
applications.
 
 
Attractive
The Ultra boiler features a new attractive design for 
installation in any setting.
 
 
Intelligent
Features  PhD  Technology  -  an  intelligent  system 
that  delivers  Precision  Hydronic  heating  and 
hot  water  needs  while  maximizing  efficiency  by 
measuring and responding to the Data parameters 
of your heating system.
 
 
High Technology
Cast mono block aluminum  heat exchanger.  Gas 
valve, blower and venturi technology that constantly 
maintains  optimal  air  and  fuel  ratio  at  all  firing 
rates.
Condensing High Efficiency
Gas Boiler
20-100% Modulation
SERIES 2
STANDARD EQUIPMENT
Factory Tested
Limited 15 Year Heat Exchange Warranty
 Homeowner Protection Plan with
  •5 years Parts and Labor
Cast Aluminum Block
30 PSI ASME Relief Valve
Drain Valve
Stainless Steel Burner (80, 105 & 310)
  with woven steel fiber mesh
  (155 & 230)
Direct Spark Ignition
Variable Speed Blower Assembly
Gas/Air Ratio Venturi with Air Silencer
Negative Pressure Regulation Gas Valve
50 VA Transformer
Combination T&P Gauge
Outlet Water Temperature Sensor
Return Water Temperature Sensor
Flue Gas Temperature Sensor
Outdoor Temperature Sensor
12 AMP 110 V Circ. Relay (310 only)
 Control Module with
  •
Digital Display & Data Port
  •
Ignition Control
  •
High Limit & Modulating Temp Control
  •
Low Water Protection
  •
Outdoor Reset
  •
DHW Priority
  •
Two Pump Controls
  (Heating & DHW)
Taco Boiler Circulators:
 
1” flanges (80 & 105) Taco 007
 
1” & 1-1/4” flanges (155, 230 & 310)
  Taco 0011
Complete Jacket Assembly with
  Fully Removable Front Jacket Cover
Adjustable Boiler Legs
Sidewall Vent/Air Termination Kit
Line & Low Voltage
  Pre-wired Terminal Strips
On/Off Power Switch
Line Voltage Service Receptacle
Condensate Trap
  with Drain Tee Assembly
Propane Conversion Orifice
  (All except Model 80)
 boilers are low NOx Certified by the 
South Coast Air Quality Management District 
(Rule 1146.2) in California.
1  Supply Connection
2  Return Connection
3  Low Voltage Wire Opening
4  Electrical Entrance Openings
5  Vent Connection
6  Air Connection
7  Gas Connection
 80
 105
 155
 230
 310
Part No.
Part No.
Part No.
Part No.
Part No.
PACKAGED BOILER
-Natural Gas field convertible to LP as standard equip. except  
 80
Natural Gas
383-500-400 383-500-402 383-500-403 383-500-404
383-500-405
Propane Gas
383-500-401
NA
Taco Pump
007
0011
OPTIONAL EQUIPMENT
Wall Mounting Kit
389-900-180
NA
Alarm Control Kit
383-500-080
Indirect-Fired Water Heaters
Matching Ultra PLUS 40, 60 and 80 Water Heaters Available
RATINGS
CSA Input (Maximum)
80 MBH
105 MBH
155 MBH
230 MBH
310 MBH
CSA Input (Minimum)
16 MBH
21 MBH
31 MBH
46 MBH
62 MBH
DOE Heating Cap.
71 MBH
94 MBH
139 MBH
207 MBH
*289 MBH
Net I=B=R
62 MBH
81 MBH
123 MBH
183 MBH
252 MBH
DOE AFUE
93.0%
92.0%
93.0%
92.8%
*93.3%
Weil-McLain Low Temp
98.1%
98.0%
95.6%
Seasonal Efficiency
Boiler return water temp=90°F and boiler outlet water temp=110°F
*Note:  310 ratings are gross output and combustion efficiency.
DATA
Vent Size / Material
3” PVC/ABS
3 or 4 in.
PVC/ABS
4 in.
PVC/ABS
Combustion Air Size
3 in.
3 or 4 in.
4 in.
Water Volume
.95 Gal.
1.07 Gal.
1.17 Gal.
1.57 Gal.
2.1 Gal.
Approx. Ship. Weight
149 lbs.
154 lbs.
193 lbs.
204 lbs.
254 lbs.
DIMENSIONS
Supply Tapping
1”
1-1/4”
Return Tapping
1”
1-1/4”
Gas Connection Size
1/2”
3/4”
Crate Dimensions
53-1/2”L x 27”W x 23-1/2”H
56”Lx27”Wx27”H
©2004 Weil-McLain                                                  Weil-McLain Ultra Boiler Patents Pending                                                   Form No. C-995R4(0504)
Locate our Sales Offices by visiting our website:
www.weil-mclain.com
Weil-McLain
500 Blaine Street
Michigan City, IN 46360-2388
In the interest of continual improvements in product and performance, Weil-McLain reserves the right to change specifications without notice.