Warn Industries ATV Winch Multi-Mount 2.5ci User Manual
| Warn Industries, Inc.
5
Step Four: Remote Socket
Installation
WARNING!
TO PREVENT SERIOUS INJURY OR DEATH FROM
EXPLOSION:
• Do not drill into gas tank.
• Verify the area is clear behind the mounting
• Verify the area is clear behind the mounting
location before drilling.
• After determining the mounting location for the
remote socket, drill three holes and install. (see
figure 6)
• Once the remote socket is mounted, route the two
bullet terminal wires back to where the contactor
will be mounted. Splice the end of the red 20ga wire
to a key controlled electrical wire of the ATV (use
to a key controlled electrical wire of the ATV (use
the provided wire splice). Using a test light, locate a
suitable wire from the ATV key switch. The wire
should only have power when the key is in the "ON"
should only have power when the key is in the "ON"
position.
Figure 7: Use a test light to locate a
suitable wire.
Figure 6. Remote socket installation.
10-24 hex nut &
lockwasher
10-24 hex nut &
hex head capscrew
Keyway must
point down
1/4in. (6.4 mm) diameter, 2 places
7/8in. (44.5mm)
7/8in. (22.2mm) diameter
1-3/4in. (44.5mm)
Not to scale. Do not use as a template!
WARN 2.5ci Winch Multi-Mount Installation and Specification Guide | 6
Step Five: Wiring Installation
CAUTION!
Place the supplied terminal boots on wires before
securing to the contactor. All wires must be
attached to the contactor before mounting the
contactor to the ATV.
securing to the contactor. All wires must be
attached to the contactor before mounting the
contactor to the ATV.
• Attach the yellow and blue labeled 21 in (0.5m) 6ga
wires to the yellow and blue motor terminals on the
winch. Yellow is marked #1 and blue is marked #2
on the end of the motor cap.
• Attach the yellow and blue 48 in (1.2m) and 96 in
(2.4m) 6ga wires to the contactor and connect to
the yellow and blue contactor posts. Reference the
lower right-hand corner of figure 8 to see how to fit
lower right-hand corner of figure 8 to see how to fit
two wire terminals onto the contactor posts.
• Attach the terminals on the green and black remote
socket wires into the contactor (green to green, black
to black).
Figure 8. Wiring Installation diagram
Green
Black
Red
(6 ga.)
Black
(6 ga.)
Blue
(6 ga.)
Red
(20 ga.)
Yellow
(6 ga.)
(6 ga.)
Yellow
(6 ga.)
(6 ga.)
Blue
(6 ga.)