Sterling XXX10-80 User Manual
10-Pump, 80-Station Controller
Chapter 1: Safety
3
Table of Contents
Shipping Information .............................................................................................................. 2
Unpacking and Inspection .....................................................................................2
In the Event of Shipping Damage..........................................................................2
If the Shipment is Not Complete............................................................................2
If the Shipment is Not Correct ...............................................................................2
Returns ..................................................................................................................2
Table of Contents................................................................................................................... 3
CHAPTER 1: SAFETY ................................................................ 5
1-1
How to Use This Manual ............................................................................................. 5
Safety Symbols Used in this Manual .....................................................................5
1-2
Warnings and Precautions .......................................................................................... 6
1-3
Responsibility .............................................................................................................. 7
General Responsibility...........................................................................................7
Operator Responsibility .........................................................................................7
Maintenance Responsibility...................................................................................8
Reporting a Safety Defect .....................................................................................8
CHAPTER 2: FUNCTIONAL DESCRIPTION.............................. 9
2-1
Models Covered in This Manual.................................................................................. 9
2-2
General Description..................................................................................................... 9
2-3
Standard Features....................................................................................................... 9
Mechanical Features .............................................................................................9
Electrical Features...............................................................................................10
Controller Features..............................................................................................10
2-4
Optional Features...................................................................................................... 10
2-5
Safety Devices and Interlocks ................................................................................... 10
Safety Circuit Standards......................................................................................11
Fail Safe Operation .............................................................................................11
Safety Device Lock-Outs .....................................................................................11
CHAPTER 3: INSTALLATION .................................................. 12
3-1
Uncrating ................................................................................................................... 12
3-2
Mounting the Control Panel....................................................................................... 12
3-3
System Installation Overview .................................................................................... 12
3-4
Electrical Connections............................................................................................... 13
Making Control Panel Power Drop Wiring Connections ......................................13
Running KwikLink™ Cables ................................................................................13
Setting Up and Installing Mounting Plates...........................................................14
Terminating Cable Runs......................................................................................15
Addressing and Installing ArmorBlocks™ ...........................................................17
Installing KwikLink™ Connectors ........................................................................20
Connecting the Controller to the Network............................................................21
Connecting the Power Supply Enclosure to the Network ....................................23
Connecting Vacuum Receivers to the Network ...................................................25
Connecting Vacuum Pumps and Filter Chambers to the Network ......................27
Connecting Central Alarms to the Network .........................................................33
3-5
Setup ......................................................................................................................... 35
Setting Up the System.........................................................................................36
Setting Up Stations..............................................................................................40