Advantech ADAM-6060 6-Channel Digital Input and 6-Channel Relay Modbus TCP Module User Manuals

Table of Contents

• Chapter 1 Understanding Your System

  12
  • 1.1 Introduction

    12
    • Figure 1.1: ADAM-6000 System Architecture

      12
  • 1.2 Major Features

    13
    • 1.2.1 Ethernet-enabled DA&C I/O Modules

      13
    • 1.2.2 Intelligent I/O Modules

      13
    • 1.2.3 Mixed I/O to Fit All Applications

      13
    • 1.2.4 Remote Monitoring & Diagnosis

      14
    • 1.2.5 Industrial Standard Modbus/TCP Protocol

      14
    • 1.2.6 Customized Web Page

      14
    • 1.2.7 Modbus/TCP Software Support

      14
  • 1.3 Specifications

    15
  • 1.4 Dimensions

    16
    • Figure 1.2: ADAM-6000 Module Dimension

      16
  • 1.5 LED Status

    16
    • Figure 1.3: LED Indicators

      16
• Chapter 2 Selecting Your Hardware

  18
  • 2.1 Selecting an I/O Module

    18
    • I/O Selection Guidelines

      19
  • 2.2 Selecting a Link Terminal & Cable

    19
    • Figure 2.1: Ethernet Terminal and Cable Connection

      20
    • Ethernet RJ-45 port Pin Assignment

      20
  • 2.3 Selecting an Operator Interface

    21
• Chapter 3 Hardware Installation Guide

  24
  • 3.1 Determining the Proper Environment

    24
    • 3.1.1 Package Contents

      24
    • 3.1.2 System Requirements

      24
  • 3.2 Mounting

    25
    • 3.2.1 Panel Mounting

      25
      • Figure 3.1: Panel Mounting Dimensions

        25
      • Figure 3.2: Fix Module on theBracket

        26
    • 3.2.2 DIN-rail mounting

      26
      • Figure 3.3: Fix Module on the DIN-rail Adapter

        27
      • Figure 3.4: Secure Module to a DIN-rail

        28
  • 3.3 Wiring & Connections

    28
    • 3.3.1 Power Supply Wiring

      28
      • Figure 3.5: ADAM-6000 Module Power Wiring

        29
    • 3.3.2 I/O Module Wiring

      29
• Chapter 4 I/O Module Introduction

  32
  • 4.1 Analog Input Modules

    32
    • 4.1.1 ADAM-6015

      32
      • Figure 4.1: ADAM-6015 RTD Input Wiring

        34
    • 4.1.2 ADAM-6017

      34
      • Figure 4.2: ADAM-6017 Analog Input Wiring

        36
      • Figure 4.3: ADAM-6017 Analog Input Type Setting

        37
      • Figure 4.4: ADAM-6017 Digital Output Wiring

        37
    • 4.1.3 ADAM-6018

      38
      • Figure 4.5: ADAM-6018 8-ch Thermocouple Input

        38
      • Figure 4.6: ADAM-6018 Thermocouple Input Wiring

        40
      • Figure 4.7: ADAM-6018 Digital Output Wiring

        41
    • 4.1.4 ADAM-6024

      41
      • Figure 4.8: ADAM-6024 Jumper Settings

        44
      • Figure 4.9: ADAM-6024 AI/O Wiring

        44
      • Figure 4.10: ADAM-6024 DI Wiring

        45
      • Figure 4.11: ADAM-6024 DO Wiring

        45
  • 4.2 Digital I/O Modules

    46
    • 4.2.1 ADAM-6050

      46
      • Figure 4.12: ADAM-6050 Digital Input Wiring

        47
      • Figure 4.13: ADAM-6050 Digital Output Wiring

        48
    • 4.2.2 ADAM-6051

      48
      • Figure 4.14: ADAM-6051 Digital Input Wiring

        50
      • Figure 4.15: ADAM-6051 Counter (Frequency) Input

        51
      • Figure 4.16: ADAM-6051 DO Wiring

        51
    • 4.2.3 ADAM-6052

      52
      • Figure 4.17: ADAM-6052 DI (Dry Contact) Wiring

        53
      • Figure 4.18: ADAM-6052 DI (Wet Contact) Wiring

        54
      • Figure 4.19: ADAM-6052 Digital Output Wiring

        54
    • 4.2.4 ADAM-6060

      55
      • Figure 4.20: ADAM-6060 Digital Input Wiring

        57
      • Figure 4.21: ADAM-6060 Relay Output Wiring

        57
    • 4.2.5 ADAM-6066

      58
      • Figure 4.22: ADAM-6066 Digital Input Wiring

        60
      • Figure 4.23: ADAM-6066 Relay Output Wiring

        60
    • 4.2.6 ADAM-6050W

      61
      • Figure 4.24: ADAM-6050W Digital Input Wiring

        62
      • Figure 4.25: ADAM-6050W Digital Output Wiring

        63
    • 4.2.7 ADAM-6051W

      63
      • Figure 4.26: ADAM-6051W Digital Input Wiring

        65
      • Figure 4.27: ADAM-6051W Counter (Frequency)

        66
      • Figure 4.28: ADAM-6051W Digital Output Wiring

        66
    • 4.2.8 ADAM-6060W

      67
      • Figure 4.29: ADAM-6060W Digital Input Wiring

        69
      • Figure 4.30: ADAM-6060W Relay Output Wiring

        69
• Chapter 5 System Configuration Guide

  72
  • 5.1 System Hardware Configuration

    72
    • 5.1.1 System Requirements

      72
    • 5.1.2 Communication Interface

      72
  • 5.2 Install ADAM.NET Utility Software

    72
  • 5.3 ADAM.NET Utility Overview

    73
    • 5.3.1 ADAM.NET Utility Operation Window

      73
      • Figure 5.1: ADAM.NET Utility Operation Window

        73
      • Figure 5.2: ADAM.NET Utility Toolbar

        76
    • 5.3.2 Search ADAM-6000 Modules

      77
      • Figure 5.3: Access Control Setting

        81
    • 5.3.3 I/O Module Configuration

      82
      • Figure 5.4: Channel & GCL Configuration

        82
      • Figure 5.5: Channels Range Configuration Area

        83
      • Figure 5.6: Integration Time Configuration Area

        84
      • Figure 5.7: Analog Input Trend Log

        85
      • Figure 5.8: Analog Input Average Setting

        86
      • Figure 5.9: Analog Input Alarm Mode Configuration

        87
      • Figure 5.10: ADAM-6024 Input Tab

        89
      • Figure 5.11: ADAM-6024 Output Tab

        90
      • Figure 5.12: ADAM-6050 Channel Setting

        92
      • Figure 5.13: Fail Safe Value Configuration

        93
      • Figure 5.14: Individual Channel Configuration: DI

        94
      • Figure 5.15: Individual Channel Configuration: DO

        96
      • Figure 5.16: Low to High Delay Output Mode

        98
      • Figure 5.17: Low to High Delay Output Mode

        98
    • 5.3.4 Peer-to-Peer Function

      99
      • Figure 5.18: Basic mode for Peer-to-Peer

        100
      • Figure 5.19: Advanced mode for Peer-to-Peer

        100
      • Figure 5.20: Peer-to-Peer Configuration Tab

        102
      • Figure 5.21: Peer-to-Peer Basic Mode Configuration

        103
      • Figure 5.22: Building the Mapping Relationship

        105
      • Figure 5.23: P-to-P Advanced Mode Configuration

        106
      • Figure 5.24: Copy One Setting to Other Channels

        108
  • 5.4 ADAM-6000 Web Server

    109
  • 5.5 Java Applet Customization

    109
    • 5.5.1 Introduction

      109
      • Figure 5.25: Structure of the ADAM6060.jar file

        113
      • Figure 5.26: Firmware Upgrade

        114
  • 5.6 Source Code of Java Applet Example

    115
• Chapter 6 Planning Your Application Program

  124
  • 6.1 Introduction

    124
  • 6.2 ADAM .NET Class Library

    124
    • Figure 6.1: Modifying ADAM-6050 .NET

      125
    • Figure 6.2: Launching ADAM .NET Class Library

      126
  • 6.3 ADAM-6000 Commands

    127
    • 6.3.1 Command Structure

      127
    • 6.3.2 Modbus Function Code Introductions

      128
  • 6.4 ASCII Commands for ADAM-6000 Modules

    134
    • 6.4.1 Syntax of ASCII

      134
    • 6.4.2 System Command Set

      135
    • 6.4.3 Analog Input Command Set

      140
    • 6.4.4 Analog Input Alarm Command Set Set

      154
    • 6.4.5 Universal I/O Command Set

      164
    • 6.4.6 Digital Input/Output Command Set

      174
• Chapter 7 Graphic Condition Logic(GCL)

  180
  • 7.1 Overview

    180
  • 7.2 GCL Configuration Environment

    181
    • Figure 7.1: GCL Configuration Environment

      181
    • Figure 7.2: Four Stages for One Logic Rule

      183
  • 7.3 Configure Four Stages of One Logic Rule

    186
    • 7.3.1 Input Condition Stage

      186
      • Figure 7.3: Input Condition Stage Configuration

        186
      • Figure 7.4: Engineer Unit and Current Value

        188
      • Figure 7.5: Scaling Function of Analog Input Mode

        189
    • 7.3.2 Logic Stage

      192
      • Figure 7.6: Logic Stage Configuration

        192
    • 7.3.3 Execution Stage

      194
      • Figure 7.7: Execution Stage Configuration

        194
      • Figure 7.8: Send to Next Rule Function

        195
      • Figure 7.9: The Next Logic Rule

        196
    • 7.3.4 Output Stage

      196
      • Figure 7.10: Output Stage Configuration

        197
      • Figure 7.11: Remote Message Output

        202
  • 7.4 Internal Flag for Logic Cascade and Feedback

    204
    • 7.4.1 Logic Cascade

      204
      • Figure 7.12: Architecture of Local Logic Cascade

        205
      • Figure 7.13: Configuration of Logic Rule 1

        206
      • Figure 7.14: Configuration of Logic Rule 2

        206
      • Figure 7.15: Configuration of Logic Rule 3

        207
      • Figure 7.16: Distributed Logic Cascade

        208
      • Figure 7.17: Configuration of Logic Rule 1

        208
      • Figure 7.18: Configuration of Logic Rule 2

        209
      • Figure 7.19: Configuration of Logic Rule 3

        209
    • 7.4.2 Feedback

      210
      • Figure 7.20: Building Logic Feedback

        210
  • 7.5 Download Logic and Online Monitoring

    210
    • Figure 7.21: Online Monitoring Function

      211
    • Figure 7.22: GCL Execution Sequence

      212
  • 7.6 Typical Applications with GCL

    213
    • Figure 7.23: Ladder Diagram for On/Off Control

      214
    • Figure 7.24: GCL Logic for On/Off Control

      214
    • Figure 7.25: Time Chart for Sequence Control

      215
    • Figure 7.26: GCL Logic for Sequence Control

      216
    • Figure 7.27: Time Chart for 12 DI to 1 DO

      217
    • Figure 7.28: GCL Logic for 12 DI to 1 DO

      218
    • Figure 7.29: Time Chart for Flicker Application

      218
    • Figure 7.30: GCL Logic for Flicker

      219
    • Figure 7.31: Time Chart for Rising Edge

      219
    • Figure 7.32: Ladder Diagram for Rising Edge

      220
    • Figure 7.33: GCL Logic for Rising Edge

      221
    • Figure 7.34: Time Chart for Falling Edge

      221
    • Figure 7.35: Ladder Diagram for Falling Edge

      222
    • Figure 7.36: GCL Logic for Falling Edge

      223
    • Figure 7.37: Time Chart for Sequence Control

      223
    • Figure 7.38: GCL Logic for Sequence Control

      224
    • Figure 7.39: GCL Logic for Event Trigger

      225
    • Figure 7.40: Event Trigger Configuration

      225
• Appendix A Design Worksheets

  228
  • I/O Data Base

    228
  • Summary Required Modules

    229
  • Table for Programming

    230
• Appendix B Data Formats and I/O Range

  232
  • B.1 ADAM-6000 Commands Data Formats

    232
    • B.1.1 Command Structure

      232
      • Figure B.1: Request Comment Structure

        233
      • Figure B.2: Response Comment Structure

        233
    • B.1.2 Modbus Function Code Introductions

      234
      • Response Comment Structure

        234
  • B.2 ADAM-6000 I/O Modbus Mapping Table

    240
    • B.2.1 ADAM-6015

      240
    • B.2.2 ADAM-6017

      242
    • B.2.3 ADAM-6018

      244
    • B.2.4 ADAM-6024

      246
    • B.2.5 ADAM-6050/6050W

      247
    • B.2.6 ADAM-6051/6051W

      249
    • B.2.7 ADAM-6052 16-ch Digital I/O Module

      253
    • B.2.8 ADAM-6060/6060W/6066

      255
• Appendix C Grounding Reference

  260
  • C.1 Field Grounding and Shielding Application

    260
  • C.2 Grounding

    261
    • C.2.1 The ‘Earth’ for Reference

      261
      • Figure C.1: Think of the Earth as a Ground.

        261
    • C.2.2 The ‘Frame Ground’ and ‘Grounding Bar’

      262
      • Figure C.2: Grounding Bar

        262
      • Figure C.3: Normal and Common Mode.

        262
    • C.2.3 Normal Mode and Common Mode

      263
      • Figure C.4: Normal and Common Mode.

        263
    • C.2.4 Wire impedance

      264
      • Figure C.5: High Voltage Transmission

        264
      • Figure C.6: Wire Impedance

        265
    • C.2.5 Single Point Grounding

      265
      • Figure C.7: Single Point Grounding (1)

        265
      • Figure C.8: Single point grounding (2)

        266
  • C.3 Shielding

    266
    • C.3.1 Cable Shield

      266
      • Figure C.9: Single isolated cable

        266
      • Figure C.10: Double isolated cable

        267
    • C.3.2 System Shielding

      268
      • Figure C.11: System Shielding

        268
      • Figure C.12: The characteristic of the cable

        269
      • Figure C.13: System Shielding (1)

        269
      • Figure C.14: System Shielding (2)

        270
  • C.4 Noise Reduction Techniques

    270
    • Figure C.15: Noise Reduction Techniques

      271
  • C.5 Check Point List

    271