Ingersoll-Rand 100-200 HP/75-160 KW User Manuals

Table of Contents

• Cover

  1
• Table of Contents

  4
• 0.0 Safety and Warnings

  5
  • 0.1 Safety Instructions

    5
  • 0.2 Safety Precautions

    5
  • 0.3 Decals

    7
• 1.0 Receipt of Equipment

  10
  • 1.1 Inspection

    10
  • 1.2 Unpacking and Handlilng

    10
  • 1.3 Tools

    10
• 2.0 Installation

  11
  • 2.1 Ventilation

    11
  • 2.2 Foundation Requirements

    11
  • 2.3 Piping

    11
  • 2.4 Electrical Installation

    13
  • 2.5 Outdoor Sheltered Installation

    16
• 3.0 Intellisys

  18
  • 3.1 Intellisys Controls

    19
  • 3.2 Display Screen

    20
  • 3.3 Current Status

    20
  • 3.4 Main Menu

    22
  • 3.5 Operator Setpoints

    22
  • 3.6 Options

    23
  • 3.7 Sensor Calibration

    25
  • 3.8 Alarm History

    25
  • 3.9 Clock Functions

    26
  • 3.10 Integral Sequencing

    27
  • 3.11 Warnings

    28
• 4.0 Scheduled Preventative Maintenance

  31
  • 4.1 Maintenance Schedule

    31
  • 4.2 Maintenance Records

    31
  • 4.3 Maintenance Procedures

    31
  • 4.4 Inlet Air Filter

    32
  • 4.5 Coolant Filter

    32
  • 4.6 Coolant

    33
  • 4.7 Separator Tank Scavenge Scree/Orifice

    34
  • 4.8 Coolant Separator Element

    35
  • 4.9 Cooler Cores Cleaning

    36
  • 4.10 Motor Lubrication

    38
  • 4.11 Long Term Storage

    40
  • 4.12 Coolant/Lubricant Changeout

    40
  • 4.13 Intellisys Removal

    40
  • 4.14 Coolant Hoses

    41
  • 4.15 Fluid and Vibration Monitoring

    41
  • 4.16 Coolant Sampling Procedure

    41
• 5.0 Systems

  42
  • 5.1 General System Information

    42
  • 5.2 Air Cooled Compressors

    42
  • 5.3 Coolant System

    42
  • 5.4 Compressed Air Systems

    43
  • 5.5 Coolant/Air Separation System

    43
  • 5.6 Electrical System

    43
  • 5.7 Stepper Motor Inlet Control

    44
  • 5.8 Capacity Control System

    44
  • 5.9 Automatic Start/Stop Control

    45
• 6.0 Troubleshooting Chart

  48
• 7.0 Options

  50
  • 7.1 Power Outage Restart Option

    50
  • 7.2 Sequencer

    50
  • 7.3 Low Ambient

    50
  • 7.4 Separator Delta-P Solenoid

    50
  • 7.5 Separator Delta-P Sensor

    50
  • 7.6 High Dust Filter

    50
  • 7.7 Lead/Lag Cycle Length

    50
  • 7.8 Scheduled Start/Stop

    50
  • 7.9 Remote Load/Unload

    51
  • 7.10 Modbus

    51
  • 7.11 Integral Sequencing

    51
• 8.0 Reference Drawings

  52
  • 8.1 Electrical Schematic, Star Delta

    52
  • 8.2 Foundation Plan, 125/150 HP, A/C-Single Stage

    54
  • 8.3 Foundation Plan, 200 HP A/C Single Stage

    56
  • 8.4 Foundation Plan, 125/150 HP W/C Single Stage

    58
  • 8.5 Foundation Plan 200 HP, W/C Single Stage

    60
  • 8.6 Foundation Plan, 125/150 HP, A/C Two Stage

    62
  • 8.7 Foundation Plan 200 HP, A/C Two Stage

    64
  • 8.8 Foundation Plan 125/150 HP W/C Two Stage

    66
  • 8.9 Foundation Plan, 200 HP, W/C Two Stage

    68
  • 8.10 Flow Schematic, A/C Single Stage

    70
  • 8.11 Flow Schematic W/C 90 deg. F (32 deg.C) SS

    72
  • 8.12 Flow Schematic A/C Two Stage

    74
  • 8.13 Flow Schematic Air-Cooled Two Stage

    76
  • 8.14 Flow Schematic W/C 90 deg (32 deg C) Two Stage

    78
  • 8.15 Flow Schematic W/C 115 deg. F (46 deg. C) Two Stage

    80
  • 8.16 Tyical System Flow Diagrams

    82
• 9.0 Water Quality Recommendations

  87
• 10.0 Maintenance Record

  90