Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 User Manuals

Table of Contents

• SECTION 1: Heater Safety

  2
• SECTION 2: Installer Responsibility

  2
• (floor standing)

  28
• 2.1 Clearances to Combustibles

  2
• 2.2 Corrosive Chemicals

  2
• (floor standing)

  29
• 2.3 National Standards and Applicable Codes

  2
• SECTION 3: Critical Considerations

  3
• (horizontal mounting)

  30
• 3.1 Basic Information

  3
• 3.2 Location and Suspension

  3
• (horizontal mounting)

  31
• 3.3 Minimum Required Installation Clearances

  3
• 3.4 Clearances to Combustibles

  3
• Modulating Burners (all models)

  32
• 3.5 Ventilation

  3
• SECTION 10: Commissioning

  33
• 3.6 Fuel Supply

  3
• 10.1 Pre-Commission Checks

  33
• 3.7 Electrical Supply

  3
• 10.2 Commissioning the Burner (gas heaters)

  34
• 3.8 Flue

  3
• 10.3 Control - Gas-Fired Heaters

  35
• SECTION 4: Specifications

  5
• 10.4 Gas Valves

  37
• 4.1 PGP & POP Internal Heaters

  5
• 10.5 Combustion Testing (all models)

  37
• 4.2 PGP & POP External Heaters

  6
• 10.6 Commissioning the Burner (Oil Heaters)

  38
• 4.3 Air Outlet and Flue Arrangements

  7
• 10.7 Control - Oil-Fired Heaters

  38
• 10.8 Turning Off the Heater (all models)

  39
• Appliance Category II 2H/L 3B/P

  8
• 10.9 External Controls

  39
• 10.10 Instruction to the User

  39
• (all models - burner reference "C")

  8
• SECTION 11: User Instructions

  40
• 11.1 User Instructions

  40
• (all models - burner reference "H")

  9
• 11.2 Common User Controls (all models)

  40
• 11.3 Lighting Instructions (all models)

  41
• (burner reference "G")

  10
• 11.4 Simple Fault Finding (all models)

  41
• SECTION 5: Heater Installation

  11
• SECTION 12: Servicing

  43
• 5.1 General

  11
• 12.1 Servicing Instructions

  43
• 5.2 Handling

  11
• 12.2 Burner Maintenance

  43
• SECTION 6: Flue Installation

  13
• 12.3 Fan/Motor Assembly Maintenance (all models)

  43
• 6.1 Flue Installation

  13
• 12.4 Heat Exchanger Maintenance

  43
• SECTION 7: Air Supply

  15
• 12.5 Thermal Insulation

  43
• 7.1 Air Supply

  15
• SECTION 13: Conversion Between FUELS

  44
• 7.2 Isolated Equipment Rooms

  15
• 13.1 General

  44
• 7.3 Building Ventilation

  15
• 13.2 Burner Conversion

  44
• 7.4 Distribution Ducting

  15
• SECTION 14: Troubleshooting

  45
• 7.5 Return Air Ducting

  15
• 14.1 General

  45
• SECTION 8: Fuel Piping

  16
• 8.1 Connections

  16
• (see manufacture’s instructions)

  46
• 8.2 Fuel Oil Supply

  17
• SECTION 9: Wiring and Electrical Information

  19
• (see manufacturer’s instructions)

  47
• 9.1 Electrical Supply

  19
• 14.4 Troubleshooting for Flame Supervision System

  48
• 9.2 Remote Controls

  19
• 14.5 Troubleshooting for Solenoid Valves Circuit

  49
• 14.6 Troubleshooting for Main Fan Circuit (1 Ø)

  49
• (floor standing)

  20
• 14.7 Troubleshooting for Main Fan (3 Ø)

  50
• SECTION 15: Removal and Replacement Parts

  51
• (floor standing)

  21
• 15.1 Burner Components

  51
• (horizontal mounting)

  22
• Thermal Overload Unit (3 Ø)

  51
• (horizontal mounting)

  23
• (10 or 5 A, 1-1/4" long sand filled)

  51
• 15.4 Combination Fan/Limit Thermostat

  51
• (floor standing)

  24
• 15.5 Main Fan Motor (3 Ø Belt Drive)

  51
• 15.6 Main Fan Units

  51
• (floor standing)

  25
• SECTION 16: Parts List

  53
• 16.1 Spare Parts List

  53
• (horizontal mounting)

  26
• (horizontal mounting)

  27
• Combustibles

  4
• Figure 3: Typical Installation of a Oil-Fired Cabinet Heater

  12
• Figure 4: Flue Termination

  13
• Figure 5: Offset Flues with 135° bends

  13
• Figure 6: Guy Wire

  14
• Figure 7: Socket Direction

  14
• Figure 8: Flue and Roof Detail

  14
• Figure 9: Flue and Heater Spigot Joint Detail

  14
• Figure 10: Gas Connection

  16
• Figure 11: B. M. Oil Lifter

  17
• Figure 13: Combination Thermostat (all models)

  34
• Figure 14: Gas-Fired Heater Control Box Sequence

  35
• Overload (models 060 - 100)

  36
• (all models)

  36
• Figure 17: Dungs Gas Valve

  37
• Figure 18: Oil-Fired Heaters Control Box Sequence

  38
• Figure 19: Heater Operating Sequence

  40
• Figure 20: Fan/Limit Thermostat

  40
• Figure 21: Belt Tension

  43
• Figure 22: Combination Fan/Limit Thermostat

  52