SPX Cooling Technologies Johnson Pump CombiPro Heavy duty access pump API 610 User Manuals

Table of Contents

• 1 Introduction

  10
  • 1.1 Preface

    10
  • 1.2 Safety

    10
  • 1.3 Guarantee

    11
  • 1.4 Inspection of delivered items

    11
  • 1.5 Instructions for transport and storage

    11
    • 1.5.1 Weight

      11
    • 1.5.2 Use of pallets

      11
    • 1.5.3 Hoisting

      12
    • 1.5.4 Storage

      12
  • 1.6 Ordering parts

    13
• 2 General

  14
  • 2.1 Pump description

    14
  • 2.2 Applications

    14
  • 2.3 Type code

    15
  • 2.4 Serial number

    16
  • 2.5 Construction

    16
  • 2.6 Pump casing

    16
  • 2.7 Impeller

    17
  • 2.8 Pump cover

    17
  • 2.9 Wear rings

    17
  • 2.10 Mechanical seal

    17
  • 2.11 Bearing

    17
  • 2.12 Base plate and coupling

    17
  • 2.13 Application area

    18
  • 2.14 Re-use

    18
  • 2.15 Scrapping

    18
• 3 Installation

  20
  • 3.1 Safety

    20
  • 3.2 Preservation

    20
  • 3.3 Environment

    20
  • 3.4 Mounting

    21
    • 3.4.1 Installation of a pump unit

      21
    • 3.4.2 Assembling a pump unit

      21
    • 3.4.3 Alignment of the coupling

      21
    • 3.4.4 Tolerances for aligning the coupling

      22
    • 3.4.5 Grouting base plate

      22
  • 3.5 Piping

    23
  • 3.6 Accessories

    24
  • 3.7 Connection of the electric motor

    24
• 4 Commissioning

  26
  • 4.1 Inspection of the pump

    26
  • 4.2 Inspection of the motor

    26
  • 4.3 Pumps with oil-bath lubricated bearings

    26
  • 4.4 Preparing the pump unit for commissioning

    27
  • 4.5 Checking the sense of rotation

    27
  • 4.6 Start-up

    27
  • 4.7 Pump in operation

    27
  • 4.8 Noise

    27
• 5 Maintenance

  28
  • 5.1 Daily maintenance

    28
  • 5.2 Mechanical seal

    28
  • 5.3 Lubrication of the bearings

    28
  • 5.4 Environmental influences

    29
  • 5.5 Noise

    29
  • 5.6 Faults

    29
• 6 Problem solving

  30
• 7 Disassembly and assembly

  32
  • 7.1 Precautionary measures

    32
  • 7.2 Special tools

    32
  • 7.3 Draining

    32
    • 7.3.1 Liquid draining

      32
    • 7.3.2 Oil draining

      32
  • 7.4 Back-Pull-Out system

    33
    • 7.4.1 Disassembling the guard

      33
    • 7.4.2 Disassembling the Back-Pull-Out unit

      33
    • 7.4.3 Assembling the Back-Pull-Out unit

      33
    • 7.4.4 Assembling the guard

      34
  • 7.5 Replacing the impeller and the wear ring

    34
    • 7.5.1 Disassembling the impeller

      34
    • 7.5.2 Mounting the impeller

      34
    • 7.5.3 Disassembling the wear rings

      35
    • 7.5.4 Assembling the wear rings

      36
  • 7.6 Mechanical seal

    37
    • 7.6.1 Instructions for mounting a cartridge seal

      37
    • 7.6.2 Disassembling a cartridge seal

      37
    • 7.6.3 Mounting a cartridge seal

      37
  • 7.7 Bearing

    38
    • 7.7.1 Instructions for assembly and disassembly of bearings

      38
    • 7.7.2 Disassembling bearing

      38
    • 7.7.3 Assembling bearing

      39
• 8 Dimensions

  40
  • 8.1 Pump dimensions

    40
  • 8.2 Flange dimensions

    41
    • 8.2.1 Flange dimensions ASME B16.5 150lbs (ISO7005 PN20)

      41
    • 8.2.2 Flange dimensions ASME B16.5 300lbs (ISO7005 PN50)

      41
  • 8.3 Pump dimensions

    42
  • 8.4 Pump-motor unit

    42
• 9 Parts

  44
  • 9.1 Ordering parts

    44
    • 9.1.1 Order form

      44
    • 9.1.2 Recommended spare parts

      44
  • 9.2 Pump

    45
    • 9.2.1 Sectional drawing pump

      45
    • 9.2.2 Parts list pump

      46
  • 9.3 Mechanical seal piping plan 11 - tubing

    48
    • 9.3.1 Drawing plan 11 - tubing

      48
    • 9.3.2 Parts list plan 11 - tubing

      48
  • 9.4 Mechanical seal piping plan 11 - flanged

    49
    • 9.4.1 Drawing plan 11 - flanged

      49
    • 9.4.2 Parts list plan 11 - flanged

      49
  • 9.5 Oil chamber jacket

    50
    • 9.5.1 Drawing oil chamber jacket

      50
    • 9.5.2 Parts list oil chamber jacket

      50
  • 9.6 Pump casing jacket

    51
    • 9.6.1 Drawing pump casing jacket

      51
    • 9.6.2 Parts list pump casing jacket

      51
• 10 Technical data

  52
  • 10.1 Tightening moments

    52
    • 10.1.1 Tightening moments for bolts and nuts

      52
    • 10.1.2 Tightening moments for cap nut

      52
    • 10.1.3 Torques settings for nuts for pump casing

      53
  • 10.2 Permissible forces and moments on the flanges

    54
    • 10.2.1 Allowable forces and moments on suction and discharge flanges

      55
    • 10.2.2 Allowable forces and moments on the drain flange

      56
  • 10.3 Lubricants

    56
    • 10.3.1 Oil

      56
    • 10.3.2 Oil contents

      56
  • 10.4 Hydraulic performance

    57
    • 10.4.1 Performance overview cast steel material class S-1

      57
    • 10.4.2 Performance overview material classes S-6, S-8, C-6, A-8

      59
  • 10.5 Noise data

    61
    • 10.5.1 Pump noise as a function of pump power

      61
    • 10.5.2 Noise level of entire pump unit

      62