Sterling 882.00722.00 User Manuals

Table of Contents

• CHAPTER 1: SAFETY

  7
• How to Use This Manual

  7
• Safety Symbols Used in this Manual

  7
• Warnings and Precautions

  9
• Responsibility

  10
• General Responsibility

  10
• Operator Responsibility

  10
• Maintenance Responsibility

  12
• Reporting a Safety Defect

  12
• CHAPTER 2: FUNCTIONAL DESCRIPTION

  13
• Models Covered in This Manual

  13
• General Description

  13
• Accessories

  13
• Customer Service

  14
• Typical Features and Components

  15
• Mechanical Features

  15
• Controller Features

  15
• System Component Description

  16
• Extruder Inductive Proximity Switch

  16
• Surge Hopper

  16
• Weigh Hopper

  17
• for setup and Maintenance)

  17
• Optional Components

  22
• Ethernet Module

  22
• Pneumatic Slide Gate below surge hopper

  23
• Low Level Proximity Sensors

  23
• Safety Features

  23
• CHAPTER 3: INSTALLATION

  24
• Uncrating the Equipment

  24
• Mechanical Installation

  24
• Site Requirements

  24
• Mounting Configurations

  24
• Machine Mount

  25
• Electrical Connections

  25
• Pneumatic Connections

  26
• Initial Set-up

  27
• Mechanical Set-up

  27
• Weigh Hopper Installation

  27
• Extruder RPM connection

  27
• Final Connections

  28
• Controller Set-up

  29
• GH Controller Menu Structure

  30
• GH Calibration

  30
• GH Calibration

  31
• WTP/RPM Calibration Page

  33
• tuning the WTP Algorithm Options mentioned later in this book

  33
• Hopper Size Setup

  33
• Extruder Setup

  34
• Hauloff Setup and Encoder Calibration Page (GH Full Control ONLY)

  34
• Alarm Setup

  35
• Network Setup

  35
• Setting Date and Time

  36
• CHAPTER 4: OPERATION

  37
• GH-M Operation Procedures

  37
• Operator Displays

  37
• GH Full Control Operation Procedures

  38
• Operator Displays

  38
• GH-F Gravimetric Feeder Operation Procedures

  39
• Operator Displays

  39
• Common Screens

  40
• Alarm Flags

  41
• CHAPTER 5: MAINTENANCE

  42
• Preventative Maintenance Schedule

  42
• Preventative Maintenance

  43
• Corrective Maintenance

  43
• CHAPTER 6: TROUBLESHOOTING

  45
• Introduction

  45
• CHAPTER 7: APPENDIX

  47
• Warranty and Spare Parts

  47
• Warranty Specifications

  47
• Warranty Restrictions

  47
• Warranty Liabilities

  47
• Customer Responsibilities

  48
• Annex B Information

  48
• Addendum (Service Supervisor Information)

  50
• Programmable Settings

  50
• Customer Setup Menu

  55
• Allen-Bradley Communications Manual

  56
• Parts Department

  60
• Service Department

  60
• Sales Department

  60
• Contract Department

  60