buell s1 lightning '97 Manual

 

When connecting rod bushing is worn to excessive pin clear-
ance (0.002 in. or more) (0.05 mm) it must be replaced.

1.

 Install plastic hoses over studs.

2.

 

NOTE

If CONNECTING ROD CLAMPING TOOL holes are too
small, enlarge the holes in the tool.

 

3.

See 

(Part No. HD-95970-32C)

 to the connecting rod (receiver

cup on one side of the rod and the driver on the opposite
side) as shown.

4.

Use two box wrenches and push worn bushing from con-
necting rod.

5.

Remove piston pin bushing tool from connecting rod.

6.

Remove bushing from receiver cup.

7.

See 

 to connecting rod; place 

 

bushing between connecting rod and driver.

 

NOTE

The driver must be attached facing the opposite direction as it
was for removal of the bushing.

 

8.

Clean up and size bushing to 0.0010-0.0005 in.
(0.025-0.013 mm) undersize using 

in. (0.0317 mm) clearance can result in a bushing loos-
ening and/or seized pin in rod.

9.

honing oil to prevent damage to hone or bushing. Use
care to prevent foreign material from falling into the
crankcase.

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