Heatcraft Refrigeration Products H-IM-79E Manual De Usuario

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EVAPORATORS
All evaporator units should be checked once a month 
or more often for proper defrosting because the amount 
and pattern of frosting can vary greatly. It is dependent 
on the coil temperature, the temperature of the room, 
the type of product being stored, how often new product 
is brought into the room and the percentage of time 
the door to the room is open. It may be necessary to 
periodically change the number of defrost cycles or 
adjust the duration of defrost. 
 
CONDENSING UNITS / EVAPORATORS
Under normal usage conditions, maintenance should 
cover the following items at least once every 6 months:
  1.  Check and tighten ALL electrical connections
  2.  Check all wiring and insulators
  3.  Check contactors for proper operation and for  
 
    worn contact points
  4.  Check all fan motors. Tighten motor mount bolts    
  and nuts and tighten fan set screws
  5.  Clean the condenser coil surface
  6.  Check the refrigerant and oil level in the system
  7.  Check the operation of the control system. Make  
  certain all safety controls are operating properly
Check-Out & Start-Up
After the installation has been completed, the following points 
should be covered before the system is placed in operation:
 
(a)  Check all electrical and refrigerant connections.  
 
  Be sure they are all correct and tight.
 
(b)  Check voltage taps on transformer. The transformer is  
 
  shipped wired to 240 voltage tap/connection. If your  
 
  supply voltage is 208 volt systems, change to 208  
 
  voltage tap.
 
(c)  Check setting of time delay relay for low pressure switch  
 
  in condensing unit. It should be set at one minutes  
 
  (the second marker).
 
(d)  Check high and low pressure controls, pressure  
 
  regulating valves, oil pressure safety controls, and all  
 
  other safety controls and adjust them, if necessary.
 
(e)  On freezers only, check the low pressure switch setting.  
 
  It must be set to 0 PSIG cut out, 10 PSIG cut in, to allow  
 
  start and operation, especially in cold ambients.
 
(f)   Liquid line should always be insulated.
 
(g)  Wiring diagrams, instruction bulletins, etc. attached to  
 
  the condensing units should be read and filed for future  
 
  reference.
 
(h)  All fan motors on air cooled condensers, evaporators,  
 
  etc. should be checked for proper rotation. Fan motor  
 
  mounts should be carefully checked for tightness and  
 
  proper alignment. 
Preventive Maintenance
  8.  Check that all defrost controls are functioning 
  properly
  9.  Clean the evaporator coil surface
  10.  Clean the drain pan and check the drain pan and  
  drain line for proper drainage
  11.  Check the drain line heater for proper operation, 
  cuts and abrasions
  12.  Check and tighten all flare connections
 
(i)  Observe system pressures during charging and initial  
 
  operation. Do not add oil while the system is short of  
 
  refrigerant unless oil level is dangerously low.
 
(j)  Continue charging until system has sufficient refrigerant  
 
  for proper operation. Do not overcharge. Remember that  
 
  bubbles in a sight glass may be caused by a restriction  
 
  as well as a shortage of refrigerant.
 
(k)  Do not leave unit unattended until the system has  
 
  reached normal operating conditions and the oil charge  
 
  has been properly adjusted to maintain the oil level at  
 
  the center of the sight glass. 
 
(l)   At initial start-up, the system may cycle off at 2 minutes  
 
  and display a low superheat error, then restart itself. This  
 
  cycle may be repeated a few times. Do not shut the  
 
  system off. Let the system run, as it may take a few  
 
  cycles for the electric expansion valve to attain the  
 
  correct setting for the desired superheat. 
 
CAUTION: Extreme care must be taken in starting 
compressors for the first time after system charging. At 
this time, all of the oil and most of the refrigerant might be 
in the compressor creating a condition which could cause 
compressor damage due to slugging. Activating the crankcase 
heater for 24 hours prior to start-up is recommended. If no 
crankcase heater is present, then directing a 500 watt heat 
lamp or other safe heat source on the lower shell of the 
compressor for approximately thirty minutes will be beneficial 
in eliminating this condition which might never reoccur.