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TANk HEATER RELAY (120V Dispensers only)
FIG. 39 TANK HEATER RELAY
P2635
Location:
 
The tank heater relay is located behind the lower 
front access cover, mounted on the left rear side of the 
component bracket.
Test Procedure:
1.  Disconnect the dispenser from the power source.
2.  Place the tank heater switch in the “OFF” (upper) 
position.
3.  With an ohmmeter, check for continuity between 
normally  closed  (NC-5)  and  common  (COM-3) 
terminals of the relay. The indication must be less 
than 1 ohm.
If continuity is present as described, proceed to step 
4.
If continuity is not present as described, replace the 
relay.
4.  With an ohmmeter, check the resistance across the 
coil terminals (1 & 2) of the relay. The indication 
must be approximately 4,000 ohms (4k
Ω).
If  the  resistance  measures  as  described,  proceed  to 
step 5.
If the resistance does not measure as described, replace 
the relay.
5.  Disconnect the wires from the normally closed (NC-
5) and common (COM-3) terminals of the relay.
FIG. 40 TANK HEATER RELAY TERMINALS
P2639
SERVICE (cont.)
Removal and Replacement:
1.  Loosen the three #8-32 screws securing the com-
ponent bracket to the dispenser housing base.
2.  Pull component bracket out the front of the dis-
penser far enough so the tank heater relay can be 
disconnected from the main wiring harness.
3  Disconnect the tank heater relay from the main 
wiring harness.
4.  Remove  the  two  #8-32  screws  securing  the 
tank  heater  relay  to  the  rear  of  the  component 
bracket.
5.  Remove and discard the tank heater relay.
6.  Install new tank heater relay on the rear of the 
component  bracket  and  secure  with  two  #8-32 
screws.
7.  Connect the tank heater relay to the main wiring 
harness (see Fig. 40).
8.   Place  the  component  bracket  into  position  and 
tighten the three #8-32 screws.
6.  With an ohmmeter, check for continuity between 
the normally closed (NC-5) and common (COM-3) 
terminals of the relay.
7.  Place containers below any three dispense noz-
zles.
8.  Connect the dispenser to the power source.
9.  Simultaneously initiate dispenses at each of the 
selected dispense stations while monitorintg con-
tinuity across the referenced terminals of the tank 
heater relay. The indication must be open circuit.
If continuity is absent as described, the relay is func-
tioning correctly.
If continuity is present, replace the relay.
BLK from
Main Harness
BLK from
Main Harness
BRN/BLK from
Main Harness
WHI from
Main Harness
No Connection
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