Sterling Welder 882.01749.00 ユーザーズマニュアル

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882.01749.00  
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Table of Contents 
CHAPTER 1:
 
SAFETY ................................................................ 6
 
1-1
 
How to Use This Manual ............................................................................................. 6
 
Safety Symbols Used in this Manual ..................................................................... 6
 
1-2
 
General Safety Regulations ........................................................................................ 7
 
1-3
 
Responsibility .............................................................................................................. 7
 
1-4
 
Warnings and Precautions .......................................................................................... 8
 
CHAPTER 2:
 
FUNCTIONAL DESCRIPTION ............................. 9
 
2-1
 
Introduction .................................................................................................................. 9
 
2-1
 
A250 Controller ......................................................................................................... 10
 
2-2
 
Quick Start-Up Guide ................................................................................................ 11
 
Unpacking: .......................................................................................................... 11
 
Mounting: ............................................................................................................. 11
 
Feeder Configuration - Injection Molding:............................................................ 12
 
Recipe Setup - Injection Molding: ........................................................................ 15
 
Feeder Configuration – Simple extrusion: ........................................................... 17
 
Feeder Configuration – Extrusion follower: ......................................................... 22
 
CHAPTER 3:
 
INSTALLATION AND OPERATION .................. 31
 
3-1
 
Installation ................................................................................................................. 31
 
3-2
 
Initial Operation ......................................................................................................... 34
 
3-3
 
Recipes ..................................................................................................................... 35
 
3-4
 
Calibration ................................................................................................................. 41
 
3-5
 
Status screens ........................................................................................................... 44
 
3-6
 
Optional Features ...................................................................................................... 63
 
Level switches (probes) ....................................................................................................... 63
 
Communication Protocol Interfaces ..................................................................................... 65
 
OPTIONAL Additive Hoppers .............................................................................................. 65
 
Virgin Material Supply Hoppers ........................................................................................... 67
 
CHAPTER 4:
 
MAINTENANCE ................................................. 68
 
4-1
 
Preventative Maintenance Intervals .......................................................................... 68
 
4-2
 
Removing the Shear Plate (“DD dosing Module) ...................................................... 70
 
Removing the shear ............................................................................................................. 70
 
Installing the shear ............................................................................................................... 70
 
4-3
 
Removing the “DD” Disc and Cleaning the Dosing Module ...................................... 71
 
Dismantling the Dosing Module ........................................................................................... 71
 
Installing the Dosing Module ................................................................................................ 72
 
Installing Different Types of Dosing Discs ........................................................................... 72
 
4-4
 
Removing/Replacing the Wiper in the “DT” Dosing Station ...................................... 74
 
4-5
 
Removing the “DT” Disc and cleaning the dosing station ......................................... 75
 
4-6
 
Removing/Replacing the “DT” Disc & Cleaning the Dosing Station .......................... 77
 
4-7
 
Removing the “DP” Disc and Cleaning the Dosing Station ....................................... 78
 
4-8
 
Exchangeable Dosing Modules ................................................................................. 79
 
4-9
 
Spare Parts ............................................................................................................... 80