Mitsubishi Electronics FR-HC2 マニュアル

目次

• FR-HC2 INSTRUCTION MANUAL

  1
• Safety Instructions

  2
• CONTENTS

  4
• 1 OUTLINE

  8
  • 1.1 Pre-operation instructions

    9
    • 1.1.1 Features of FR-HC2 (high power factor converter)

      9
    • 1.1.2 Japanese harmonic suppression guideline

      9
    • 1.1.3 Product checking and parts identification

      12
  • 1.2 Converter and peripheral devices

    14
  • 1.3 Precautions for selecting peripheral devices

    15
    • 1.3.1 Measures against noises (EMI)

      15
    • 1.3.2 Peripheral device list

      18
    • 1.3.3 Selecting the rated sensitivity current for the earth leakage circuit breaker

      21
• 2 INSTALLATION AND WIRING

  22
  • 2.1 Removal and installation of the converter (FR-HC2) front cover

    23
  • 2.2 Removal and installation of the outside box (FR-HCB2) front cover

    25
  • 2.3 Installation

    26
    • 2.3.1 Converter placement

      26
  • 2.4 Protruding the heatsink

    28
    • 2.4.1 When using a heatsink protrusion attachment (FR-A7CN)

      28
    • 2.4.2 Heatsink protrusion for 160K or higher

      28
  • 2.5 Installation of peripheral devices

    30
    • 2.5.1 Installation of reactor 1 and reactor 2

      30
    • 2.5.2 Installation of the outside box (FR-HCB2-7.5K to 75K, FR-HCB2-H7.5K to H220K)

      31
    • 2.5.3 Installation of filter capacitor (FR-HCC2-H280K to H560K)

      32
    • 2.5.4 Installation of inrush current limit resistor (FR-HCR2-H280K to H560K)

      32
    • 2.5.5 Installation of MC power supply stepdown transformer (FR-HCM2-H280K to H560K)

      33
  • 2.6 Main circuit terminal specifications

    34
    • 2.6.1 Description of main circuit terminal

      34
    • 2.6.2 Terminal arrangement of the main circuit terminal

      35
    • 2.6.3 Cable sizes of the main control circuit terminals and earth (ground) terminals

      38
  • 2.7 Wiring of main circuit (FR-HC2-7.5K to 75K, FR-HC2-H7.5K to H220K)

    41
    • 2.7.1 Connection diagram (when using with the FR-A700 series)

      41
    • 2.7.2 Wiring of main circuit

      42
  • 2.8 Wiring of main circuit (FR-HC2-H280K)

    48
    • 2.8.1 Connection diagram (when using with the FR-A700 series)

      48
    • 2.8.2 Wiring of main circuit

      50
  • 2.9 Wiring of main circuit (FR-HC2-H400K, H560K)

    54
    • 2.9.1 Connection diagram (when using with the FR-A700 series)

      54
    • 2.9.2 Wiring of main circuit

      55
  • 2.10 Notes on earthing (grounding)

    60
  • 2.11 Compatible inverter for the high power factor converter

    61
    • 2.11.1 Applicable inverter capacity

      61
    • 2.11.2 Inverter parameter settings

      62
  • 2.12 Wiring of several inverters to one converter

    63
  • 2.13 Wiring of control circuit

    65
    • 2.13.1 Description of control circuit terminal

      65
    • 2.13.2 Changing the control logic

      67
    • 2.13.3 Control circuit terminal layout

      69
    • 2.13.4 Wiring instructions

      70
    • 2.13.5 When connecting the operation panel or parameter unit using a connection cable

      71
    • 2.13.6 Communication operation (computer link operation)

      71
• 3 PARAMETERS

  72
  • 3.1 Operation panel (FR-DU07-CNV)

    73
    • 3.1.1 Names and functions of the operation panel (FR-DU07-CNV)

      73
    • 3.1.2 Basic operation (factory setting)

      74
    • 3.1.3 Changing the parameter setting value

      75
  • 3.2 Parameter unit (FR-PU07), parameter unit with battery pack (FR-PU07BB(-L))

    76
    • 3.2.1 Parts identification of the parameter unit

      76
    • 3.2.2 Explanation of keys

      76
    • 3.2.3 Monitoring function

      77
    • 3.2.4 Function menu

      78
  • 3.3 Parameter list

    80
  • 3.4 Description of parameters

    82
    • 3.4.1 Displaying and hiding extended parameters (Pr. 0)

      82
    • 3.4.2 Input frequency to converter (Pr. 1, Pr. 2)

      82
    • 3.4.3 Input terminal function selection (Pr. 3 to Pr. 7)

      83
    • 3.4.4 Operation selection of SOF signal and OH signal (Pr. 8, Pr. 9)

      84
    • 3.4.5 Output terminal function selection (Pr. 10 to Pr. 16)

      85
    • 3.4.6 DC voltage control (Pr. 22 to Pr. 24, Pr. 80, Pr. 81)

      86
    • 3.4.7 Input current detection function (Y12 signal, Y13 signal, Pr. 25 to Pr. 30)

      87
    • 3.4.8 Displaying the life of the converter parts (Pr. 31 to Pr. 33)

      88
    • 3.4.9 Maintenance timer alarm (Pr. 34, Pr. 35)

      89
    • 3.4.10 Cooling fan operation selection (Pr. 36)

      90
    • 3.4.11 Instantaneous power failure detection hold (Pr. 44)

      90
    • 3.4.12 Reference of the terminal FM (pulse train output) and terminal AM (analog output) (Pr. 45, Pr. 49, Pr. 51, Pr. 53, Pr. 55, Pr. 56)

      91
    • 3.4.13 DU/PU, terminal FM/AM monitor display selection (Pr. 46 to Pr. 48, Pr. 50, Pr. 52, Pr. 54)

      93
    • 3.4.14 Operation selection at instantaneous power failure (Pr. 57)

      96
    • 3.4.15 Free parameter (Pr. 58, Pr. 59)

      97
    • 3.4.16 Key lock selection of operation panel(Pr. 61)

      97
    • 3.4.17 Retry function (Pr. 65, Pr. 67 to Pr. 69)

      98
    • 3.4.18 Reset selection/disconnected PU detection/PU stop selection (Pr. 75)

      99
    • 3.4.19 Parameter write disable selection (Pr. 77)

      101
    • 3.4.20 Current control (Pr. 82, Pr. 83)

      102
    • 3.4.21 Wiring and configuration of PU connector

      102
    • 3.4.22 Initial settings and specifications of RS-485 communication (Pr. 117 to Pr. 124)

      104
    • 3.4.23 Mitsubishi inverter protocol (computer link communication)

      105
    • 3.4.24 Initial setting and specification for the CC-Link communication function (Pr. 542 to Pr. 544)

      116
    • 3.4.25 Operation at a communication error (Pr. 500 to Pr. 502)

      122
    • 3.4.26 Communication EEPROM write selection (Pr. 342)

      123
    • 3.4.27 Setting of the parameter unit and operation panel (Pr. 145, Pr. 990, Pr. 991)

      124
    • 3.4.28 Terminal FM and AM calibration (calibration parameter C0 (Pr. 900), C1 (Pr. 901))

      125
  • 3.5 Parameter clear / All parameter clear

    127
  • 3.6 Parameter copy and parameter verification

    128
• 4 PROTECTIVE FUNCTIONS

  130
  • 4.1 Troubleshooting

    131
  • 4.2 Reset method of protective function

    131
  • 4.3 List of fault and alarm indications

    132
  • 4.4 Causes and corrective actions

    133
  • 4.5 Correspondences between digital and actual characters

    140
  • 4.6 Check and clear of the faults history

    141
  • 4.7 Check first when you have a trouble

    143
• 5 MAINTENANCE AND INSPECTION

  144
  • 5.1 Inspection items

    145
    • 5.1.1 Daily inspection

      145
    • 5.1.2 Periodic inspection

      145
    • 5.1.3 Daily and periodic inspection list

      146
    • 5.1.4 Checking the converter module

      147
    • 5.1.5 Cleaning

      147
    • 5.1.6 Replacement of parts

      148
  • 5.2 Measurement of main circuit voltages, currents and powers

    152
    • 5.2.1 Insulation resistance test using megger

      153
    • 5.2.2 Pressure test

      153
• 6 SPECIFICATIONS

  154
  • 6.1 Rated specifications

    155
  • 6.2 Common specifications

    156
  • 6.3 Outline dimensions

    157
    • 6.3.1 Converter (FR-HC2)

      157
    • 6.3.2 Reactor 1 (FR-HCL21)

      164
    • 6.3.3 Reactor 2 (FR-HCL22)

      172
    • 6.3.4 Difference between the reactor 1 (FR-HCL21) and the reactor 2 (FR-HCL22).

      179
    • 6.3.5 Outside box (FR-HCB2)

      179
    • 6.3.6 Filter capacitor (FR-HCC2)

      186
    • 6.3.7 FR-HCM2

      188
    • 6.3.8 Inrush current limit resistor (FR-HCR2)

      192
    • 6.3.9 Parameter unit

      193
• APPENDICES

  194
  • Appendix 1 Instruction code list

    195
  • Appendix 2 Instructions for compliance with the EU Directives

    196
  • Appendix 3 Instructions for UL and cUL

    198
• REVISIONS

  201