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Operating Instructions & Parts Manual  
CWS50, CWS75 and CWS100
www.waynepumps.com
General Safety 
Information
 (Continued) 
TANKS - CONVENTIONAL STORAGE
The function of the tank is to store a 
quantity of water under pressure. When 
full, the tank contains approximately 
2/3 water and 1/3 compressed air. The 
compressed air forces the water out 
of the tank when a faucet is opened. 
An air volume control automatically 
replaces air lost or absorbed into the 
water. The usable water, or draw-down 
capacity, of the tank is approximately 
1/6 of the tanks total volume when 
operated on a “20-40” pressure setting 
(Figure 2).
TANKS - PRE-CHARGED STORAGE
A pre-charged storage tank has a 
flexible bladder or diaphragm that acts 
as a barrier between the compressed 
air and water. This barrier prevents the 
air from being absorbed into the water 
and allows the water to be acted on by 
compressed air at initially higher than 
atmospheric pressures (pre-charged). 
More usable water is provided than 
with a conventional type tank. Pre-
charged tanks are specified in terms 
of a conventional tank. For example, 
a 20 gallon pre-charged tank will have 
the same usable water or draw-down 
capacity as a 40 gallon conventional 
tank, but the tank is smaller in size 
(Figure 2).
PRESSURE SWITCH
The pressure switch provides for 
automatic operation. The pump starts 
when pressure drops to a cut-in setting. 
The pump stops when pressure reaches 
a cut-out setting.
12.Do not run the pump dry or damage 
will occur and will void warranty.
 
This pump is 
  designed for indoor 
installation only. Failure to install 
indoors will significantly increase the 
risk of injury or death from electrical 
shock.
 
All wiring should 
  be performed by a 
licensed or certified electrician.
13. For maximum safety, the unit should 
be connected to a grounded circuit 
equipped with a ground fault 
interrupter device.
14. Before installing the pump, have 
the electrical outlet checked by a 
licensed or certified electrician to 
make sure the outlet is properly 
grounded.
15. Make sure the line voltage and 
frequency of electrical current supply 
agrees with the motor wiring.
16. Do not attempt repairs to the 
electric motor. All repairs to the 
motor must be completed at a 
licensed or certified electrical motor 
repair shop.
 
Do not touch an 
 operating motor. 
Modern motors are designed to operate 
at high temperatures.
17. Avoid kinking electrical cord 
and protect electrical cord from 
sharp objects, hot surfaces, 
oil and chemicals. Replace or 
repair damaged or worn cords 
immediately.
18. Keep fingers and foreign objects 
away from ventilation and other 
openings. Do not insert any objects 
into the motor.
 
Risk of electric 
 shock! Never 
connect the green (or green and yellow 
wire) to a live terminal! 
19. To reduce the risk of electrical 
shock, the pump should be plugged 
directly into a properly installed 
and grounded 3-prong grounding 
type receptacle, as shown in 
Figure 1. The green (or green and 
yellow) conductor in the cord is the 
grounding wire. The motor must be 
securely and adequately grounded 
for protection against shock.
20. Where a 2-prong is encountered, 
replace the plug with a properly 
grounded 3-prong receptacle in 
accordance with the National 
Electrical Code, local codes and 
ordinances. To ensure a proper 
ground, the grounding means must 
be tested by a licensed or certified 
electrician.
21. Use only 3-wire extension cords that 
have a 3-prong, ground type plug, 
and 3-pole receptacles that accept 
the equipment plug.
22. Use wire of adequate size to 
minimize voltage drop at the motor.
 
Do not handle  pump 
  or pump motor with 
wet hands, when standing on a wet 
or damp surface or when standing in 
water. Fatal electrical shock could occur.
 
Pump motor is 
  equipped with an 
automatic resetting thermal protector 
and may restart unexpectedly. Protector 
tripping is an indication of motor 
overloading because of operating pump 
at low heads (low discharge restriction), 
excessively high or low voltage, 
inadequate wiring, incorrect motor 
connections or defective motor or pump.
Pre-Installation
WATER SUPPLIES
The water supplies illustrated in Figure 
26 are possible sources for water. These 
water supplies can be divided into two 
categories:
SURFACE WATER
Water from a lake, stream, pond and 
cistern. This water is usually not fit 
for human consumption, but may be 
suitable for washing, irrigation or other 
household uses.
GROUND WATER
Water found in the water bearing 
stratum at various levels beneath the 
earth. Of all the fresh water found on 
earth only 3 percent is found on the 
surface and 97 percent is underground.
TEST
RESET
Figure 1
Grounded Pin
Grounded Outlet
Figure 2 - Conventional and 
Pre-charged Storage Tanks
Air Volume 
Control
Conventional 
Tank
Pre-charged 
Tank
Bladder