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5
HL5401, HX5400 Series
www.chpower.com
Operation
beFOre FIrSt Start-Up
break-In prOCeDUre
(Complete this procedure before using 
compressor for the first time. Once 
completed, it is not necessary to repeat.)
1.  Open drain valve located on bottom 
of tank.
2.  Turn On / OFF switch to OFF 
position.
3.  Plug in power cord.
4.  Turn On / OFF switch to On position 
and run compressor for 30 minutes.
5.  Turn On / OFF switch to OFF 
position.
6.  Unplug power cord.
7.  Close drain valve.
The compressor is now ready for use.
OperatInG prOCeDUre
1.  Turn switch to OFF position and plug 
in power cord.
2.  Turn regulator knob 
counterclockwise to close air flow.
3.  Turn switch to aUtO position.
4.  Compressor will build to maximum 
pressure and shut off.
5.  With hose attached to outlet of 
compressor, attach tire chuck or 
other tool to open end of hose.
6.  Adjust regulator to proper pressure 
for tool or tire. Operate tool per 
instructions. 
As air is depleted from the tank by 
use of a tire chuck, tool, etc., the 
compressor will restart automatically 
at its preset “cut-in” pressure. When 
a tool is being used continuously, 
the compressor will cycle on and off 
automatically.
7.  Turn switch to OFF position, unplug 
power cord and drain tank of air 
when finished using compressor.
Maintenance
 
Disconnect, tag and lock out 
power source, then release 
all pressure from the system 
before attempting to install, service, 
relocate or perform any maintenance.
Check compressor often for any visible 
problems and follow maintenance 
procedures each time compressor is 
used.
aSMe SaFety vaLve
 
Do not remove or   
  attempt to adjust 
the safety valve!
Check the safety valve by performing 
the following steps: 
1.  Plug the compressor in and run until 
shut off pressure is reached. 
2.  Wearing safety glasses, pull the 
ring on the safety valve to release 
pressure from compressor tank. Use 
your other hand to deflect fast-
moving air from being directed 
toward your face. 
3.  The safety valve should 
automatically close at approximately 
40 psi - 50 psi. If the safety valve 
does not allow air to be released 
when you pull on the ring, or if 
it does not close automatically, it 
MUST be replaced. 
 
Safety valve must be  
  replaced if it cannot 
be actuated or it leaks air after ring is 
released.
Figure 8
DraIn tank
1.  Turn compressor off and release 
pressure from system. (To release 
pressure from system, pull ring on 
ASME safety valve. Deflect escaping 
air by shielding valve with one hand 
as you pull ring with other hand.) 
Pull ring until tank is empty.
 
A large amount of  
  fast moving air will 
be released when the safety valve is 
opened with pressure in the tank. Wear 
ANSI approved Z87.1 safety glasses.
2.  Drain moisture from tank by 
opening drain valve underneath 
tank. Tilt tank to remove all 
moisture.
3.  Clean dust and dirt from tank, 
air lines and pump cover while 
compressor is still OFF.
OIL CHanGe
1.  Allow compressor to run and warm 
up oil. Unplug unit.
2.  Position a pan under pump end of 
unit.
3.  Remove drain plug. Allow oil to 
collect in pan. Tilt unit to completely 
drain.
4.  Replace drain plug, fill pump to 
center of sight glass. Use Chevron 
synthetic 5W-30, Mobil 1 5W-30 or 
10W-30 synthetic motor oil. Using  
other types of oil will cause starting 
problems.
5.  Change oil after every 50 hours of 
use.