Справочник Пользователя для Ingersoll-Rand 4581740

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The bar code function allows the Insight IC controller to be connected to any serial ASCII bar code scanner or Ethernet 

bar code scanner. Each spindle can be equipped with its own scanner or, in the case of a powerhead, one scanner can 

be assigned to the powerhead. The bar code function has two main operating modes, Passive and Active. The choice of 

bar code mode, along with all bar code operational settings, is made in the PC software. See the ICS software manual 

for more information on selecting this option.

In this mode bar code data is attached to EOR data and stored in the cycle log, but Configurations are not selected via 

the bar code scan data.

In this mode Configurations are selected via the bar code scan data. The scan data is also attached to the EOR data. To 

setup the controller for bar code operation, follow the directions below.

When the bar code function is activated for a spindle, wherever the cycle data is sent (either Fieldbus, cycle log report, 

EOR data or host data out), the bar code data is sent with it. Upon bootup, if a cycle is run before a barcode is scanned 

then the bar code data is recorded as “No Bcode”. When a barcode is scanned and is the valid length, then the scan data 

is recorded to all subsequent cycles until a new scan is initiated. If an invalid barcode is scanned, then “Invalid BC” is 

recorded as the scan data. 

Bar code operation functions fully with gang count. The scan data is attached to all cycles in the gang count. If Disable 

tool until scan is selected via programming in the ICS software, the tool is disabled once the gang or assembly (see 

Auto Increment) is complete. If a gang count needs to be reset, this must be performed through the Gang Reset Input 

or the Run Main screen. On the Run Main screen, press 0 (zero) and then Enter. A re-scan of a part does not reset the 

gang count. 

Auto increment operation functions fully when Disable tool until scan has been selected. In all cases both bar code 

and auto increment will operate together. One bar code scan allows all Configurations in auto increment to operate 

when in active mode. The scan should be set up to select the first Configuration in the auto increment chain. 

For the barcode function to be used with a powerhead, the powerhead must be created first. Once the powerhead 

has been created, set up bar code operation for spindle number 1 in the powerhead. The scan data is not added to all 

spindles in the powerhead, only the lead. 

The Emergency Stop (E-stop) feature allows for a rapid spindle shutdown (by the spindle user) in an emergency 

situation. 

An emergency stop switch may be wired to the connectors provided at the bottom of the connector panel. An E-stop 

for a single unit is connected to the controller’s internal 24V power supply. When multiple controllers are wired together 

in a multiple-Configuration cabinet, an external power supply is used to run the E-stop so that the power for the entire 

system is shut off when the E-stop is pressed.

E-stop is implemented via the Emergency Stop relay. The relay is normally energized. De-energizing it initiates E-stop. 

The relay has two outputs: 1, 24 VDC which is used by the Motor Controller Electronics (MCE) for controlling other relays 

that allow AC input voltage to be routed to the spindle’s bus voltage rectifier and 2, a voltage signal that is routed to the 

MCEs Control board processor to indicate that an emergency stop has occurred. 

The E-stop relay coil terminals (+) and (-) are routed to jumper JP21 behind the I/O panel door. JP21 also has the 

module’s internal 24 VDC power supply routed to it. The relay is energized by supply 24 VDC to the coil terminals at 

JP21. The 24 VDC can be supplied by an external power supply or the internal 24-volt power supply.