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Contents

Revision 6

HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual

7/07

Contents

Contents................................................................................................................v

Introduction ...........................................................................................................1

Product Description ...................................................................................................................... 1

Model distinctions.....................................................................................................................................1

HercuLink

Palm

software......................................................................................................................1

Specifications ........................................................................................................5

Technical and Operating Specifications ....................................................................................... 5

Model Selection Guide ............................................................................................................... 10

Installation ...........................................................................................................12

Installation Overview .................................................................................................................. 12

Before Starting............................................................................................................................ 13

Installation Considerations .....................................................................................................................13

Actuator Mounting ...................................................................................................................... 13

Mechanical Installation ............................................................................................................... 15

Linkage Set-up .......................................................................................................................................15

Electrical Installation................................................................................................................... 17

General Wiring Recommendations ........................................................................................................17

Actuator Connections.............................................................................................................................17

HercuLine

2000 Terminal Connections ................................................................................................18

HercuLine

2001/2002 with Auto/Manual Terminal Connections ...........................................................19

HercuLine

2003 Wiring Connections and Operation (Actionator 640D Replacement) .........................20

Burner Control/Flame Safety...............................................................................23

Introduction ............................................................................................................................................23

Configuration..........................................................................................................................................23

Wiring.....................................................................................................................................................23

Series 90 Control – HercuLine

2001 model only...................................................................... 24

Connections ...........................................................................................................................................24

Considerations .......................................................................................................................................24

Split Range ................................................................................................................................. 26

Master/Slave Arrangement......................................................................................................... 26

Set Up and Calibration Procedures.....................................................................31

Overview..................................................................................................................................... 31

Local Display and Keypad.......................................................................................................... 31

Set Up Tips................................................................................................................................. 33

Set Up Groups............................................................................................................................ 34

Set Up Procedure ....................................................................................................................... 36