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6564XĆX
AIR MOTOR PARTS LIST
PARTS SO MARKED ARE INCLUDED IN 61355 SERVICE KIT.
REF. DESCRIPTION (SIZE IN INCHES)
QTY
PART NO.
REF. DESCRIPTION (SIZE IN INCHES)
QTY
PART NO.
 1 Machine Screw (#8 Ć 32 x 7/8")
4
Y136Ć90ĆS
 2 Deflector
1
90409
Deflector (model 65665Ć2B)
1
90409Ć1
 3 Screw (#10 Ć 24 x 1/2")
6
95956827
 
 4 Machine Screw (#8 Ć 32 x 3/4")
8
Y19Ć89ĆS
 
5 Washer
8
90084
 6 Machine Screw (1/4" Ć 28 x 3/4")
2
Y119Ć49ĆC
7 Lock Washer (1/4" i.d.)
2
Y14Ć416
 8 Air Motor Cap1
90078
Air Motor Cap (model 65665Ć2B)
1
90078Ć5
 9 Valve Guide
1
90488
 
10 Gasket
1
90083Ć1
 11 Valve Plate and Pin Assembly
1
65756
 12 Insert Spring Assembly
1
65807
 
13 Valve Insert
1
99202
 
14 Valve Plate Gasket
1
90479
 
15 O" Ring (1/16" x 1Ć3/8" o.d.)
2
Y325Ć26
 
16 Washer
1
91344
 
17 O" Ring (1/16" x 7/8" o.d.)
2
Y325Ć18
18 Head Assembly
1
65890
Head Assembly (model 65665Ć2B) 1
65890Ć3
 
19 U" Cup (3/16" x 1Ć3/8" o.d.)
1
Y186Ć51
 
20 O" Ring (1/8" x 6" o.d.)
2
Y325Ć256
 
21 Machine Screw (#8 Ć 32 x 3/8")
4
Y136Ć85ĆS
22 Adapter
1
90111
 23 Piston Assembly
1
61419
 24 O" Ring (1.191" o.d.)
1
90085
25 Nut
1
90112
 26 Valve Rod
See chart, page 4
 27 Air Cylinder
See chart, page 4
28 Tube
See chart, page 4
 
29 O" Ring
See chart, page 4
30 Air Motor Base Assembly
See chart, page 4
 
31 Valve Piston
1
92395
 
32 Valve Plate Gasket
1
90482
 33 Valve Plate
1
90480
 
34 Pilot Insert
1
90487
 35 Valve Guide
2
90481
 
36 Washer
1
90105
 37 Upper Gland
1
91006
 
38 Seal
1
91007
 
39 O" Ring (.103" x 1.255" o.d.)
1
91207
 40 Extension Rod
1
90080
41 Ground Lug
1
93006
 
42 Piston Adapter
1
92393
 43 Lower Gland
1
90114
 
44 Washer
1
91345
 
45 O" Ring (1/16" x 7/16" o.d.)
1
Y325Ć11
 46 Bolt
See chart, page 4
 47 Retaining Ring
See chart, page 4
 48 Guide Washer
See chart, page 4
 
49 U" CupSee chart, p
age 4
50 Nut
See chart, page 4
 51 Washer
See chart, page 4
 52 Piston Rod
See chart, page 4
Smart Parts", Keep these items on hand in addition to the service kits for fast repair and reduction of downtime.
DISASSEMBLY OF AIR MOTOR
NOTE: ALL THREADS ARE RIGHT HAND.
1. Force the (23) piston assembly up by pushing the (52) piston rod toĆ
ward the top of the air motor.
2. Remove the four (1) machine screws from the (2) deflector.
3. Remove the (2) deflector.
4. Remove the six (3) screws from the (8) air motor cap.
5. Remove the (8) air motor cap and (10) gasket.
6. Loosen the eight (4) machine screws (which hold the (11) valve plate
and pin assembly, (9) valve guide, two (35) valve guides and the (33)
valve plate) until the (9 and 35) valve guides can be removed by pullĆ
ing upward (see figure 9).
7. Remove the eight (4) machine screws and eight (5) washers from
the 6" air motor by pressing outward with a small allen wrench (see
figures 1 and 9).
8. With a screwdriver, unhook the (12) insert spring assembly from the
bottom of the (11) valve plate and pin assembly.
9. Remove the (12) insert spring assembly from the pins in the top of
the (11) valve plate and pin assembly.
10. Remove the (11) valve plate and pin assembly and (33) valve plate
by pulling upward. If they are stuck, tap the top edge lightly with a soft
face hammer or screwdriver handle (do not tap with anything metalĆ
lic).
11. Remove the (13) valve insert and the (34) pilot insert.
12. Remove the (32 and 14) gaskets.
13. Remove the (12) insert spring assembly.
14. Remove the two (6) machine screws and the two (7) lock washers
from the (37) upper gland (see figure 9).
15. Pull the (31) valve piston upward until the (37) upper gland has
pulled out of its chamber.
FIGURE 1
ALLEN WRENCH
(USE AN ALLEN WRENCH
TO PUSH OUT SCREWS &
WASHERS AS SHOWN.)
4 SCREWS (8)
5 WASHERS (8)
(THE REMAINING FOUR
WASHERS AND SCREWS
ARE ON THE OPPOSITE
SIDE.)