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OPERATOR’S MANUAL 
6694X-XXX
INCLUDING: SERVICE KITS, TROUBLESHOOTING, PARTS LIST & DISASSEMBLY & REASSEMBLY.
RELEASED: 11-27-90
REVISED: 6-2-10
(REV. R)
TWO-BALL STYLE LOWER PUMP ENDS
66941-XXX (400 Series Stainless Steel)
66942-XXX (300 Series Stainless Steel)
Also covers 637211-XX3 service kits.
 
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
 
 OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
CCN 99711764
SERVICE KITS
Use only genuine ARO® replacement parts to assure com-
patible pressure rating and longest service life.
637211-XX3 for general repair of 6694X-XXX lower pump 
ends.
GENERAL DESCRIPTION
WARNING
 DO NOT EXCEED MAXIMUM OPERATING 
PRESSURE AS INDICATED ON PUMP MODEL PLATE.
WARNING
 REFER TO GENERAL INFORMATION SHEET 
FOR ADDITIONAL SAFETY PRECAUTIONS AND IMPOR-
TANT INFORMATION.
This manual only covers the lower pump section. It is one 
of four documents which support an ARO pump. Replace-
ment copies of these forms are available upon request.
…
 650XXX-X Pump Model Operator’s Manual
…  General Information - Air / Hydraulically Operated Piston 
Pumps
:  Lower Pump End Operator’s Manual
…  Air / Hydraulic Motor Operator’s Manual
The two-ball design provides better priming of the lower 
foot valve. The double acting feature is standard in all ARO 
industrial pumps. Material is delivered to the pump discharge 
outlet on both the up and down stroke.
MAINTENANCE
The air / hydraulic motor is completely separate from the 
lower pump end. This helps to keep the motor from being 
contaminated by the material being pumped. Periodically, 
fl ush the entire pump system with a solvent that is compat-
ible with the material being pumped.
Keep the solvent cup fi lled with this compatible solvent. This 
will keep the material from drying on the piston rod, which 
could drag through the packings, ruin them and eventually 
scour the piston rod.
Provide a clean work surface to protect sensitive internal 
moving parts from contamination from dirt and foreign mat-
ter during disassembly and reassembly.
Before reassembly, lubricate parts as required. When assem-
bling “O” rings or parts adjacent to “O” rings, exercise care to 
prevent damage to “O” rings and “O” ring groove surface.
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LOWER PUMP END DESCRIPTION CHART
6694X - X X X
Pump Material
1  - 400 series stainless steel
2  - 300 series stainless steel
Service Kit Selection
EXAMPLE: Lower Pump End # 66941-CDF
 
 
Service Kit # 637211-C63
6694X - X X X
 Packing 
Spring
637211 - X X 3
Packing Material
C - UHMW-PE (upper and lower)
K  - Carbon Graphite fi lled PTFE  with Nitrile Energizer 
(upper and lower)
L - Mineral fi lled PTFE (upper and lower)
P  - UHMW-PE / Mineral fi lled PTFE staggered (upper)
  UHMW-PE 
(lower)
R - Mineral fi lled PTFE / UHMW-PE staggered (upper)
  Mineral 
fi lled PTFE (lower)
Plunger Type
3  - Hardened stainless steel with hard chrome plating (threaded)
6  - Stainless steel with hard chrome plating (threaded)
D - Hardened stainless steel with hard chrome plating (large motors)
F  - Stainless steel with hard chrome plating (large motors)
Spring Arrangement (Service kit spring designation)
3  - No spring (3)
6  - Wave spring (6)
C - No spring with alternate seat material (3)
D - Wave spring with alternate seat material (6)
y ARO® is a registered trademark of Ingersoll-Rand y
y Loctite® and 242® are registered trademarks of Henkel Loctite Corporation y
y Primer T™ is a trademark of Henkel Loctite Corporation y
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
 
(800) 495-0276   FAX(800) 892-6276
© 2010 
www.ingersollrandproducts.com