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Water Quality, Water Treatment and Freeze 
Protection - see Appendix A
Filling Boiler With Water And Purging Air For 
Systems With Diaphragm Type Expansion Tanks
Refer to the appropriate diagrams, “Near Boiler Piping” on 
page 11  for more information.
1. 
Close all zone service valves on the supply and return 
piping. Open the feed valve and fi ll boiler with water. 
Make sure air vent is open. Hold relief valve open until 
water runs air free for fi ve seconds to rapidly bleed air 
from boiler, then let the relief valve snap shut.
2. 
Open the zone service valve on the supply pipe for the 
fi rst zone. Open the purge valve on the fi rst zone. Feed 
water will fi ll the zone, pushing air out the purge valve. 
Close the purge valve when the water runs air free. 
Close the zone service valve.
3. 
Repeat step 2 for all remaining zones.
4. 
Open all service valves. Any air remaining trapped in 
the return lines between the service valves and the 
boiler will be pushed towards the air vent when the 
boiler is placed in operation.
5. 
Inspect piping system. Repair any leaks immediately.
Purging Air For Systems With Conventional 
Closed Type Expansion Tanks:
Refer to the appropriate diagrams “Near Boiler Piping” on 
page 11  for more information.
1. 
Close all zone service valves on the supply and return 
piping and close the expansion tank service valve. 
Drain expansion tank. Open the feed valve and fi ll 
boiler with water. Hold relief valve open until water 
runs air free for fi ve seconds to rapidly bleed air from 
boiler, then let the relief valve snap shut.
2. 
Open the zone service valve on the supply pipe for the 
fi rst zone. Open the purge valve on the fi rst zone. Feed 
water will fi ll the zone, pushing air out the purge valve. 
Close the purge valve when the water runs air free. 
Close the zone service valve.
3. 
Repeat step 2 for all remaining zones.
4. 
Open the expansion tank service valve and the tank 
vent.  Fill the tank to the proper level and close the 
tank vent. Remove the handle from the expansion tank 
service valve so the homeowner doesn’t accidentally 
close it.
5. 
Open all service valves. Any air remaining trapped in 
the return lines between the service valves and the 
boiler will be pushed towards the expansion tank when 
the boiler is placed in operation.
6. 
Inspect piping system. Repair any leaks immediately.
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