Инструкции для SPX Cooling Technologies TG MAG86-100

Содержание

• Instruction Manual TopGear MAG Magnetic Drive Internal Gear pumps

  1
• EC-Declaration of conformity

  2
• 1.0 Introduction

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  • 1.1 General

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  • 1.2 Reception, handling and storage

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    • 1.2.1 Reception

      7
    • 1.2.2 Handling

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    • 1.2.3 Storage

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  • 1.3 Safety

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    • 1.3.1 General

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    • 1.3.2 Pump units

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      • 1.3.2.1 Pump unit handling

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      • 1.3.2.2 Installation

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      • 1.3.2.3 Before commissioning the pump unit

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      • 1.3.2.4 Disassembly/assembly of the coupling guard

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      • 1.3.2.5 Name plate – CE Declaration of Conformity

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  • 1.4 Technical conventions

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• 2.0 Pump description

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  • 2.1 Type designation

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• 3.0 General information and technical data

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  • 3.1 Pump standard parts

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  • 3.2 Operating principle

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    • 3.2.1 Self-priming operation

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    • 3.2.2 Safety relief valve – Working principle

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  • 3.3 Sound

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  • 3.4 General performance

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  • 3.5 Main characteristics

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  • 3.6 Pressure

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  • 3.7 Sound level

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    • 3.7.1 Sound level of a pump without drive

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    • 3.7.2 The sound level of the pump unit

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    • 3.7.3 Influences

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  • 3.8 Maximum and minimum allowable temperature

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  • 3.9 Jacket options

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  • 3.10 Internals

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    • 3.10.1 Bush materials

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    • 3.10.2 Maximum temperature of internals

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    • 3.10.3 Operation under hydrodynamic lubrication conditions

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    • 3.10.4 Maximum torque of pump shaft and rotor material combination

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  • 3.11 Mass moment of inertia

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  • 3.12 Axial and radial clearances

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  • 3.13 Extra clearances

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  • 3.14 Play between gear teeth

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  • 3.15 Maximum size of solid particles

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  • 3.16 Components of the magnetic drive

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    • 3.16.1 Magnetic coupling

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    • 3.16.2 Rotor bearing assembly

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    • 3.16.3 Circulation pump

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    • 3.16.4 Sealing rings and gaskets

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  • 3.17 Safety relief valve

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    • 3.17.1 Definition and working principle

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    • 3.17.2 Materials

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    • 3.17.3 Pressure

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    • 3.17.4 Heating

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    • 3.17.5 Safety relief valve – Relative adjustment

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    • 3.17.6 Sectional drawings and part lists

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      • 3.17.6.1 Single safety relief valve

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      • 3.17.6.2 Heated spring casing

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  • 3.18 Installation

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    • 3.18.1 General

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    • 3.18.2 Location

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      • 3.18.2.1 Short suction line

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      • 3.18.2.2 Accessibility

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      • 3.18.2.3 Outdoor installation

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      • 3.18.2.4 Indoor installation

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      • 3.18.2.5 Stability

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    • 3.18.3 Drives

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      • 3.18.3.1 Starting torque

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      • 3.18.3.2 Radial load on shaft end

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    • 3.18.4 Shaft rotation

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    • 3.18.5 Suction and discharge pipes

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      • 3.18.5.1 Forces and moments

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      • 3.18.5.2 Piping

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      • 3.18.5.3 Isolating valves

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      • 3.18.5.4 Strainer

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    • 3.18.6 Secondary piping

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      • 3.18.6.1 Drain lines

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      • 3.18.6.2 Heating jackets

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    • 3.18.7 Guidelines for assembly

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      • 3.18.7.1 Transport of pump unit

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      • 3.18.7.2 Foundation pump unit

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      • 3.18.7.3 Variators, Gear box, Gear motors, Motors

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      • 3.18.7.4 Electric motor drive

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      • 3.18.7.5 Combustion engines

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      • 3.18.7.6 Shaft coupling

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      • 3.18.7.7 Guarding of moving parts

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      • 3.18.7.8 Check temperature censor on can

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  • 3.19 Instructions for start-up

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    • 3.19.1 General

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    • 3.19.2 Cleaning the pump

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      • 3.19.2.1 Cleaning suction line

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    • 3.19.3 Venting and filling

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    • 3.19.4 Checklist – Initial start-up

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    • 3.19.5 Start-up

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    • 3.19.6 Shut-down

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    • 3.19.7 Abnormal operation

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  • 3.20 Trouble shooting

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    • 3.20.1 Instructions for re-using and disposal

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      • 3.20.1.1 Re-use

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      • 3.20.1.2 Disposal

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  • 3.21 Maintenance instructions

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    • 3.21.1 General

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    • 3.21.2 Preparation

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      • 3.21.2.1 Surroundings (on site)

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      • 3.21.2.2 Tools

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      • 3.21.2.3 Shut-down

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      • 3.21.2.4 Motor safety

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      • 3.21.2.5 Conservation

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      • 3.21.2.6 External cleaning

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      • 3.21.2.7 Electrical installation

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      • 3.21.2.8 Draining of fluid

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      • 3.21.2.9 Fluid circuits

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    • 3.21.3 Specific components

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      • 3.21.3.1 Nuts and bolts

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      • 3.21.3.2 Plastic or rubber components

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      • 3.21.3.3 Flat gaskets

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      • 3.21.3.4 Filter or suction strainer

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      • 3.21.3.5 Anti-friction bearings

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      • 3.21.3.6 Sleeve bearings

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    • 3.21.4 Front pull-out

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    • 3.21.5 Back pull-out

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    • 3.21.6 Clearance adjustment

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    • 3.21.7 Designation of threaded connections.

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      • 3.21.7.1 Threaded connection Rp (example Rp 1/2)

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      • 3.21.7.2 Threaded connection G (example G 1/2).

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• 4.0 Instructions for assembly and disassembly

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  • 4.1 General

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  • 4.2 Disassembly

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    • 4.2.1 Disassembly of front-pull-out assembly

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    • 4.2.2 Disassembly of top cover (0100) or safety relief valve

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    • 4.2.3 Disassembly of bearing bracket

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    • 4.2.4 Disassembly of pump shaft complete

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    • 4.2.5 Disassembly of outer magnetic rotor1. Un-tighten cap head screws (8610) crosswise

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    • 4.2.6 Disassembly of separation can

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    • 4.2.7 Disassembly of back-pull-out assembly

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  • 4.3 Assembly

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    • 4.3.1 Assembly of bearing bracket

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    • 4.3.2 Pre-assembly of the back-pull-out

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      • 4.3.2.1 Adjustment of the axial clearance of thecirculation pump

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      • 4.3.2.2 Assembly of rotor shaft

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    • 4.3.3 Assembly of the back-pull-out assembly to the pump casing

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    • 4.3.4 Assembly of the separation can

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    • 4.3.5 Assembly of the bearing bracket

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    • 4.3.6 Assembly of the front-pull-out assembly

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    • 4.3.7 Assembly of top cover (0100) or safety relief valve

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• 5.0 Sectional drawings and part lists

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  • 5.1 TG MAG15-50 toTG MAG185-125

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    • 5.1.1 Hydraulic part

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    • 5.1.2 Bearing bracket

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    • 5.1.3 S-jacket options

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      • 5.1.3.1 S-Jackets on pump cover

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      • 5.1.3.2 S-Jackets on intermediate cover

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    • 5.1.4 T-jacket options

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      • 5.1.4.1 T-jackets on pump cover

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      • 5.1.4.2 T-jackets on intermediate cover

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• 6.0 Dimensional drawings

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  • 6.1 TG MAG15-50 to 185-125 pumps

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  • 6.2 Flange connections

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    • 6.2.1 Cast iron

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    • 6.2.2 Stainless steel

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  • 6.3 Jackets

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    • 6.3.1 S-jackets with thread connections on pump cover and intermediate cover (SS)

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      • 6.3.2 T-jackets with flange connections on pump cover and intermediate cover (TT)

        68
      • 6.3.3 Jackets with thread connections on pump cover and without jacketson intermediate cover (SOC)Jackets with flange connections on pump cover and without jacketson intermediate cover (TOC)

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      • 6.3.4 No jackets on pump cover but jackets on intermediate cover and thread connections (OSC)No jackets on pump cover but jackets on intermediate cover and flange connections (OTC)

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  • 6.4 Safety relief valves

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    • 6.4.1 Single safety relief valve

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    • 6.4.2 Heated safety relief valve

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  • 6.5 Bracket support

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  • 6.6 Weights – Mass

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• Contact information

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