A.O. Smith GP 6 50YPC T 100 Benutzerhandbuch

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WIRING HARNESS REMOVAL / REPLACEMENT
Important: Use only factory authorized replacement 
parts. If you lack the necessary skills to properly 
perform the installation, you should not proceed, but 
get help from a qualified service technician.
Tools required: Phillips Head Screwdriver.
Removing the Air Intake Chamber Box:
1.  Set the gas control valve/thermostat to its lowest 
setting by pressing the “COOLER” and “HOTTER” 
buttons together at the same time holding for 1 
second. Then press the “COOLER” button to the 
lowest setting (Figure 57).
2.  Turn gas control switch  to the “OFF” position 
(located right side of the gas control valve/
thermostat) and turn off the gas supply to the unit 
(Figure 58). 
3.  Disconnect the electric connection by unplugging 
the transformer from the wall outlet (Figure 58).
4.  Remove the manifold cover/ outer door from the 
unit by depressing on the lower portion and pulling 
outward.
5.  Unplug the 3-wire pressure switch/fan/sensor 
electrical connection of the wiring harness from 
the gas control valve/thermostat by depressing the 
lower portion of the snap clip to open and pulling 
down the connector (Figure 59).
6.  Unplug the electric flag terminals and air pressure 
tubing from the pressure switch (Figure 60).
7.  Remove the FV sensor by depressing the snap 
lock to open the FV sensor cover, slide the FV 
sensor out of the cover and unplug the electrical 
flag terminals connections (Note: place the FV 
sensor in a safe place as it will be reinstalled later) 
(Figure 60).
8.  Using a phillips head screwdriver remove the 2 
screws of the air intake chamber screen (Note: 
save screws for reinstallation later) (Figure 62).
9.  Remove the air intake chamber screen by lifting 
upward and outward (Figure 62).
10. Please take note of the wire position routing 
around the fan inside the air intake chamber as 
this wire positioning will need to be duplicated 
upon installation of the new wiring harness  
(Figure 62).
11. Using a phillips head screwdriver, remove the 4 
screws securing the air intake chamber box to the 
water heater’s side (also keeping these screws in 
a safe place for reinstallation later) (Figure 61).
12. Rotate the top of the air intake chamber box from 
left to right (only a few inches in both directions) 
while pulling outward at the bottom removing 
the air intake chamber box from the combustion 
chamber pipe saving the air intake chamber 
gasket for reinstallation (Figure 61).
 
 GAS CONTROL
VALVE/THERMOSTAT
 
PRESSURE
SWITCH/FAN,
FV SENSOR
CONNECTOR
Figure 59.
Figure 60.
FV SENSOR
PRESSURE
  SWITCH
PRESSURE TUBING & WIRING 
HARNESS FLAG TERMINALS
g
COOLER
HOTTER
Electronic Control Display
Figure 57.
ON/OFF 
SWITCH
ON
OFF
Figure 58.
UNPLUGGED