A.O. Smith GP 6 50YPC T 100 Benutzerhandbuch

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FLAME SENSE/HOT SURFACE IGNITER REMOVAL / REPLACEMENT
Important: Use only factory authorized replacement 
parts.  If you lack the necessary skills to properly 
perform the installation, you should not proceed, but 
get help from a qualified service technician.
Tools required: 3/4” Open-End Wrench or Crescent 
Wrench, Phillips Head Screwdriver, Ratchet with 1/4” 
socket or 1/4” Nut Driver.
Replacing the Flame Sense/Hot Surface Igniter 
Assembly:
1.  Set the gas control valve/thermostat to its lowest 
setting by pressing the “COOLER” and “HOTTER” 
buttons together at the same time holding for 1 
second. Then press the “COOLER” button to the 
lowest setting (Figure 89).
 2.  Turn gas control switch  to the “OFF” position 
(located right side of the gas control valve/
thermostat) and turn off the gas supply to the unit 
(Figure 90).
3.  Disconnect the electric connection by unplugging  
 
the transformer from the wall outlet (Figure 90).
4.  Remove the manifold cover/ outer door from the  
 
unit by depressing on the lower portion and   
 
 pulling 
outward. 
5.  Remove the inner door/manifold/burner assembly.  
 
See Removing Inner Door/Manifold/Burner    
 
 
Assembly, (page 41) (Figure 91).
6.  Lift the retainer clip straight up from the back of    
 
the manifold component block (using a flat-blade   
 
screwdriver), then remove the manifold component  
 
block from the manifold door (Figure 92).
7.  Remove and keep the screw securing the flame    
 
sense/hot surface igniter assembly (Figure 92).
8.  Remove and discard the old flame sense/hot   
 
 
surface igniter assembly.
9.  Route the new flame sense/hot surface igniter    
 
connector wire through manifold/burner door    
 
 
opening as shown in figure 92. Secure the    
 
 
assembly to the bracket ussing screw removed    
 earlier.
10. Reposition the manifold component block in the    
 
 manifold door opening and secure it with the   
 
 retainer 
clip.
11. Install inner door/manifold/burner assembly,            
 
(see page 42).        
12. Restart the water heater by following the 
directions on the “Lighting and Operating 
Instructions” label located on the front of the water 
heater.
13. Upon verifying proper operation of the water 
heater, replace the manifold cover/outer door.
Figure 91
INNER DOOR/
MANIFOLD/BURNER 
ASSEMBLY
INST
ALL
REMOVE
SLOT
BURNER’S
TIP END
TAB
Screw
Retainer Clip
Manifold Component
Block
Flame Sense/
Hot Surface
Igniter Assembly
Figure 92
g
COOLER
HOTTER
Electronic Control Display
Figure 89.
ON/OFF 
SWITCH
ON
OFF
Figure 90.
UNPLUGGED