A.O. Smith GP 6 50YPC T 100 Benutzerhandbuch

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BURNER ORIFICE REMOVAL / REPLACEMENT
g
COOLER
HOTTER
Electronic Control Display
Figure 102.
ON/OFF 
SWITCH
ON
OFF
Figure 103.
UNPLUGGED
Important: Use only factory authorized replacement 
parts.  If you lack the necessary skills to properly 
perform the installation, you should not proceed, but 
get help from a qualified service technician.
Tools required: 3/4” Open-End Wrench or Crescent 
Wrench, Phillips Head Screwdriver, Ratchet with 1/4” 
socket or 1/4” Nut Driver, Ratchet with 1/2” socket.
Removing the Inner Door/Manifold/Burner Assembly:
1.  Set the gas control valve/thermostat to its lowest 
setting by pressing the “COOLER” and “HOTTER” 
buttons together at the same time holding for 1 
second. Then press the “COOLER” button to the 
lowest setting (Figure 102).
 2.  Turn gas control switch  to the “OFF” position 
(located right side of the gas control valve/
thermostat) and turn off the gas supply to the unit 
(Figure 103).
3.  Disconnect the electric connection by unplugging 
the transformer from the wall outlet (Figure 103).
4.  Remove the manifold cover/outer door from the 
unit by depressing on the lower portion and pulling 
outward.
5.  Unplug all the electrical connections from the 
bottom of the gas control valve/thermostat    
(Figure 104).
6.   Disconnect the electrical flag terminals and 
air pressure tubing to the pressure switch         
(Figure 105).
7.  Using a 3/4” open end wrench or a crescent 
wrench remove the manifold tube from the gas 
control valve/thermostat (turning counterclockwise 
-natural gas). Grasp the manifold tube and push 
down slightly to free the manifold tube from the 
gas control valve/thermostat (Figure 104).
8.  Use a 1/4” nut driver or 1/4” socket & ratchet to 
loosen the 2 hex head screws on the inner door 
so the inner door/manifold/burner assembly can 
be removed (Figure 106).
9.  Remove inner door/manifold/burner assembly by 
grasping the manifold and pulling straight back. 
Care should be taken when inner door and burner 
assembly passes through jacket opening that it 
does not damage any of the electrical wiring or 
the air pressure hose (Figure 107).
 
IMPORTANT:
WHEN BRUSHING ON AN 
APPROVED NONCORROSIVE
LEAK DETECTION SOLUTION,
DO NOT SPLASH SOLUTION 
ONTO ELECTRICAL CON-
NECTIONS.
IGNITER/
FLAME
SENSE
CONNECTOR
MANIFOLD TUBE
POWER SUPPLY
TRANSFORMER
CONNECTOR
PRESSURE
SWITCH/FAN,
FV SENSOR
CONNECTOR
DISPLAY, ANODE
ROD CONNECTOR
GAS CONTROL
VALVE/THERMOSTAT
Figure 104.
Figure 105.
PRESSURE
  SWITCH
MANIFOLD 
    TUBE