3M C1060 Benutzerhandbuch

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Model C1060 Headset Intercom System 
Replacement Parts and Service 
©3M  2005 November 
 
12 
Service Procedures (continued) 
 
Replacing the Headband Assembly 
 
Tools Required: 
 
1 - Small size Phillips Screwdriver 
1 – Soldering iron 
 
Procedure: 
 
1.  
Make sure power is off and remove the 
battery. 
2.  Remove the Ear Pad and Ear Cup. 
3.  Remove three screws from the Inner Case. 
4.  Separate the case halves by pulling the Inner 
Case down, then apart at the bottom.  
Carefully raise the Inner Case just over the 
On-Off Button and slide down slightly to 
separate.  Support the Inner Case so the 
speaker cable is not strained. 
5.  Disconnect the power connector located at the 
top of the Main PWA. 
6.  Carefully pull the power wires out of the top 
groove of the Headband Clip as shown in 
illustration. 
7.  Remove the Headband Clip from the 
Headband end by rotating it 90 degrees and 
pulling it free of the headband. 
8.  Pull the Headband Assembly and cable out of 
the Outer Case. 
9.  Refer to Instructions for “Replacing Battery 
Holder Parts”. 
10.  Reassemble by inserting power cable and 
Headband through the top of Outer Case with 
Headband curve arching away from the front 
of the Outer Case.   
11.  Grasp Headband Clip with open wire groove 
up and side slot facing Headband.  Insert on 
Headband and rotate 90 degrees in place. 
12.  Carefully press the power wires, one on top of 
the other, into the open wire groove of the 
Headband Clip.  Be sure to press the wires 
completely down into the wire groove. 
 
 
13.  Plug the power cable into the connector 
located at the top of the PWA.  Route the 
power cable between the On-Off Button and 
the large capacitor on the PWA.  The power 
cable MUST route down the center of the 
PWA or the Headband will not extend 
properly. 
14.  Plug the speaker cable into the top connector 
of the two connectors located near the bottom 
of the Main PWA. 
15.  Assemble the case halves by inserting the tab 
at the top of the Inner Case through the slot at 
the top of the Outer Case and carefully lower 
the Inner Case over the On-Off Button and 
snap it shut at the bottom.  Care must be taken 
not to pinch any wires. 
16.  Reinstall the battery, power up, and checkout 
operation of the headset, including Headband 
slide. 
17.  Replace three case screws, Ear Cup and Ear 
Pad on Inner Case. 
 
 
 
 
Headband Clip