CoxReels combo air and electric hose reel w Betriebsanweisung

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                                   INSTALLATION AND MAINTENANCE MANUAL
              FORM #PM-007 REV B 12/09 
Page 7 of 7 
 
For assembly drawings, parts lists, or specific repair instructions, refer to web site at 
www.coxreels.com
 or consult factory. 
Coxreels, Inc., 5865 S. Ash Ave., Tempe, Arizona, USA, 85283    Tel: 1-800-269-7335 
 
 
TROUBLE SHOOTING GUIDE 
  
TROUBLE CAUSE 
REMEDY 
HOSE/CABLE WILL NOT FULLY 
RETRACT  
a) Outlet nozzle or attachment is too heavy. 
b) Spring is fatigued. 
 
c) Field installed hose/cable is too long. 
a) Add spring tension.  See "Spring Tension Adjustment". 
b) Add spring tension.  See "Spring Tension Adjustment". 
    Replace Spring Canister if required. 
c) Call local Distributor for correct specified hose/cable length. 
HOSE/CABLE WILL NOT RETRACT 
AT ALL 
Spring has lost all tension or has possibly 
broken. 
a) Reinstall Spring Tension 
b) Replace Spring Canister.  See “Spring Canister 
    Replacement”. 
REEL WILL NOT LATCH 
a) Incorrect operation. 
 
b) Dog spring or locking cam is broken or 
worn. 
a) Reel latches on first, second, third or fourth "click".                  
after forth "click" it automatically rewinds. 
b) Replace dog spring or locking cam. 
NO ELECTRICAL POWER AT 
OUTPUT END OF CABLE. 
a) Wires are severed. 
b) Wires have become disconnected. 
c) Slip ring / brushes are worn 
a) Replace entire cable. See instructions. 
b) Check all connections ensuring they are properly wired. 
c) Replace slip ring / brushes. See instructions. 
 
BREAKER OR FUSE IS 
REPEATEDLY BLOWN. 
 
a) Application does not conform to the 
electrical rating of the reel. 
b) Wires are broken or shorted. 
 
c) Field installed cable was not wired 
properly.  
a) Check electrical rating on reel label. Do not attempt to use a 
reel that is not rated properly for the application. 
b) Check wiring path on reel to determine if wires are broken 
or shorted. Correct problem. See instructions for wiring.  
c) Review wiring. See instructions to correct problem. 
 
FLUID LEAKS FROM SWIVEL 
Swivel seals are damaged or worn. 
Replace swivel seals.  See "Swivel Seal Replacement". 
Caution:  Be sure leak is not at Hose Fitting! 
HOSE/CABLE LOCKS UP WHEN 
FULLY EXTENDED 
Hose/cable clamp is in the incorrect position. 
Relocate hose/cable clamp to optional location. 
 
 
WARNING:  
Use extreme caution when operating or servicing electrical cable reels. Personal injury or death can 
occur even under low voltage! Only qualified service technicians should troubleshoot and repair these products.
 
 
 
 
Observe all applicable NEC, OSHA, and local codes when operating or installing these products.