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INSTALLATION MANUAL
Magna Charger
FORD 5.4 Liter 3V Engine, 
2004-2006 F-150 TRUCK
Please take a few moments to review this manual thoroughly before you begin work:  A quick parts check to 
make certain your kit is complete (See shipper parts list in this package).  If you discover shipping damage 
or shortage, please call our offi ce immediately.  Take a look at exactly what you are going to need in terms of 
tools, time, and experience.  Review our limited warranty with care.  When unpacking the supercharger kit DO 
NOT 
lift the supercharger assembly by the black plastic bypass actuator.  This is pre-set from the factory and 
can be altered if used as a lifting point!
 
Caution: Relieve the fuel system pressure before servicing fuel system components in order to reduce the risk 
of fi re and personal injury.  After relieving the system pressure, a small amount of fuel may be released when 
servicing the fuel lines or connections.  In order to reduce the risk of personal injury, cover the regulator and 
fuel line fi ttings with a shop towel before disconnecting.  This will catch any fuel that may leak out.  Place the 
towel in an approved container when the job is complete.  
 Use only premium fuel, 91 octane or better.
Magna Charger systems are manufactured to produce about 20 RWHP per pound of boost at sea level.  High 
altitudes will produce different numbers.
Our Magna Charger kits are designed for engines in good mechanical condition only.  Installation on high 
mileage or damaged engines is not recommended and may result in engine failure, for which we are not 
responsible.  Magna Charger is not responsible for the engine or consequential damages.
Aftermarket engine re-calibration devices that modify fuel and spark curve (including, but not limited to 
programmers) are not recommended and may cause engine damage or failure.  Use of non-Magna Charger 
approved programming will void all warranties.  If you have any questions, call us.
Note: 2004 owners will need to replace the water pump pulley with a 2005-2006 water pump 
pulley.
Ford part number # F7UZ-8509-AA
After you fi nish your installation and road test your vehicle, please fi ll out and mail in the limited warranty card, 
so we can add you to our fi les (this is important for your protection).
   
A new fuel fi lter is recommended at the time of supercharger installation.
   
Autolite spark plug #HT0 is recommended
   
Drive belt= Gates# K061265
   
Air Filter= K&N# E-0945
Tools Required:
   
Metric wrench set
 
 1/4” - 3/8” and 1/2” drive metric socket set (Standard & Deep)
  
3/8” and 1/2” drive Foot pound and inch pound torque wrenches
 
9/16” Spark plug socket, Snap-on #S9716KR            
 Phillips 
and 
fl at head screwdrivers
   
Fuel line quick disconnect tools (included in kit)
 
 Small or angled 3/8 drill motor
   
Drain pan
   
Hose cutters
   
Hose clamp pliers
  
Safety glasses
  
Metric Allen socket set 3/8 drive
 
Shop vacuum cleaner
Contact information:
Magnuson Products Inc
Magna Charger Division
1990 Knoll Drive
Ventura, CA 93003
Sales/Tech support 805-289-0044
Web sites:
www.magnusonproducts.com
www.magnacharger.com
E-mail:
info@magnacharger.com