BENDIX BW7499 Benutzerhandbuch

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of the Versajust slack adjuster toward the released position 
causes the link to rotate the pinion.  The anti-reverse spring 
prevents counterclockwise rotation of the shaft and worm, 
causing the pinion and clutch spring to slip.  The gripping 
action of the anti-reverse spring – and slippage of the clutch 
spring during release – is due to the direction of the coil 
windings of each.
YOKE DESIGNS
The Bendix
®
 Versajust
 slack adjuster may be equipped 
with either of two yoke designs.  Both are designed to permit 
installation or removal of the slack adjuster, along with its 
yoke body and its attached adjusting linkage.
The brake actuator push rod must thread into the adapter a 
minimum of 
1
/
2
 inch and must not extend more than 
7
/
64
 inch 
beyond the other end of the adapter.  The yoke adapters 
(quick connect & easy-on) have either a 1 or 1
1
/
4
 inch hex 
to allow tightening of the brake actuator push rod jam nut.
EASY-ON YOKE (REFER TO FIGURE 2)
The easy-on yoke assembly consists of an adapter which 
is threaded internally to match the push rod threads and 
externally to match female threads in the yoke.  A special 
and shaft.  Worm and shaft rotation results in worm gear 
rotation, which in turn adjusts (or repositions) the brake 
camshaft.
When the foundation brake shoes contact the drum, the 
camshaft begins to resist rotation and friction between the 
worm gear and worm builds, preventing further rotation 
of the worm.  Brake adjustment ceases at this point and 
further rotation of the Bendix
®
 Versajust
 slack adjuster will 
cause the pinion and clutch spring to slip.  The “free play” 
between the link teeth and pinion results in a predetermined 
lining-to-drum clearance.
BRAKE RELEASE
When the brake application is released, the brake 
actuator push rod returns the Versajust slack adjuster 
to the released position.  During release, the Versajust 
slack adjuster rotates back toward the actuator causing 
the brake camshaft to again rotate, but in the opposite 
direction, and the brake shoes begin to move away from 
the drum.  As the Versajust slack adjuster rotates back to 
the release position, the yoke again pivots causing the link 
to be pushed downward into the slack adjuster body.  The 
“free play” between the link teeth and pinion is taken up 
during the initial part of the release.  Continued movement 
GENERAL SAFETY GUIDELINES  
WARNING! PLEASE READ AND FOLLOW 
THESE INSTRUCTIONS TO AVOID 
PERSONAL INJURY OR DEATH:
When working on or around a vehicle, the following 
general precautions should be observed at all times.
1. 
Park the vehicle on a level surface, apply the 
parking brakes, and always block the wheels.  
Always wear safety glasses.
2. 
Stop the engine and remove ignition key when 
working under or around the vehicle.  When 
working in the engine compartment, the engine 
should be shut off and the ignition key should be 
removed.  Where circumstances require that the 
engine be in operation, EXTREME CAUTION 
should be used to prevent personal injury resulting 
from contact with moving, rotating, leaking, heated 
or electrically charged components.
3. 
Do not attempt to install, remove, disassemble 
or assemble a component until you have read 
and thoroughly understand the recommended 
procedures.  Use only the proper tools and observe 
all precautions pertaining to use of those tools.
4. 
If the work is being performed on the vehicle’s 
air brake system, or any auxiliary pressurized air 
systems, make certain to drain the air pressure 
from all reservoirs before beginning ANY work 
on the vehicle.  If the vehicle is equipped with 
a Bendix
® 
AD-IS
®
 air dryer system or a dryer 
reservoir module, be sure to drain the purge 
reservoir.
5. 
Following the vehicle manufacturer’s recommended 
procedures, deactivate the electrical system in a 
manner that safely removes all electrical power 
from the vehicle.
6. 
Never exceed manufacturer’s recommended 
pressures.
7. 
Never connect or disconnect a hose or line 
containing pressure; it may whip.  Never remove 
a component or plug unless you are certain all 
system pressure has been depleted.
8. 
Use only genuine Bendix
®
 brand replacement 
parts, components and kits.  Replacement 
hardware, tubing, hose, fittings, etc. must be of 
equivalent size, type and strength as original 
equipment and be designed specifically for such 
applications and systems.
9. 
Components with stripped threads or damaged 
parts should be replaced rather than repaired.  Do 
not attempt repairs requiring machining or welding 
unless  specifically  stated  and  approved  by  the 
vehicle and component manufacturer.
10.  Prior to returning the vehicle to service, make 
certain all components and systems are restored 
to their proper operating condition.
11.  For vehicles with Automatic Traction Control (ATC), 
the ATC function must be disabled (ATC indicator 
lamp should be ON) prior to performing any vehicle 
maintenance where one or more wheels on a drive 
axle are lifted off the ground and moving.