Nexus 21 Work Light CS4500-610 Benutzerhandbuch

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BRN
WHT
GRN
BLK
RED
RED
GRN
B
ARE
WHT
BRN
RED
BLK
BATTERY
INSTRUMENT
SENSOR
Wiring the Junction Box
1. From outside the junction box, carefully pull each of the cables 
in turn until only 13mm (1/2") of the cable jacket remains inside 
the box (see Figure 9).
2. Starting with the battery cable, wire each cable in turn to the 
corresponding terminal block. Follow the color code on the PC 
board. Insert the stripped end of a wire in the hole in the 
corresponding terminal. Simultaneously depress the adjacent 
button using a small blade screwdriver. Release the button to 
lock the wire in place. Be sure the stripped end of the wire is 
inserted up to the insulation only
Do not include any insulation 
inside the terminal. Gently tug on the wire to ensure it is locked 
in place. Repeat this process until all wires are connected.
Caution: Sensor cableDo not attempt to connect the bare 
wire and grey wire. The bare wire has been cut off flush with the 
cable jacket, and the grey wire has been covered with protective 
sleeving. Do not allow these wires to short anything in the 
junction box.
3. Hand-tighten the nut on each compression bushing to make a 
waterproof seal.
4. Arrange the wires neatly inside the junction box being sure that 
no bare wires are touching.
5. Attach the junction box cover with the screws provided for a 
waterproof seal.
6. Using the screws provided, attach the junction box to the 
selected mounting surface at the holes previously drilled.
Wiring the Instrument
To connect the instrument cable to the display, follow the 
instructions in your instrument owner’s manual for connecting a 
speed sensor. See the color code below.
Red
B+ (5 to 15V)
Green (GRN)
signal
Bare
ground
White (WHT)
temperature
Brown (BRN)
temperature
Wiring the Power Panel (Battery)
Warning: The power panel must have a 1/2 amp fast blow fuse or 
breaker.
Cut off the bare wire flush with the cable jacket. To connect the 
power cable to the power panel, see the color code below.
Red
+
10 to 15 VDC
Black (BLK)
 VDC
Troubleshooting
No Speed Reading
• Is the ultrasonic insert installed in the housing and connected to 
the junction box?
• Is the ultrasonic insert oriented with the arrow on the top 
pointing forward toward the bow? If the insert cannot be seated 
in the housing with the arrow pointing forward, check that the 
arrow on the lip of the housing is pointing forward toward the 
bow. If this is not the case, the housing needs to be reinstalled 
with the proper orientation.
• Is power being supplied to the junction box? The power must be
10-15VDC. At lower voltages performance is degraded and the 
unit will shut down. If there is no voltage, check the wiring.
• Are the wire connections at the terminals in the junction box 
tight and properly stripped of insulation?
• Does the color of each wire match the color label on the PC 
board?
Inaccurate Speed Readings
• If the ultrasonic speed sensor is “on” when the boat is 
stationary, you may see a speed readout of a fraction of a knot 
because of water movement under the hull.
• If the speed reading is consistently the same percentage higher 
or lower than the true speed, the speed function within the 
instrument needs to be recalibrated. Follow the instructions in 
your instrument owner’s manual.
• If speed readings are inaccurate above about 10knots:
- The sensor is installed in turbulent water. The cause may be 
water intake or discharge openings, strakes, fittings, hull 
irregularities upstream of the sensor, or the shape of the hull 
in that area. The sensor must be re-installed in another 
location.
- The ultrasonic insert is covered with aquatic growth. See 
“Servicing the Ultrasonic Insert” on page 4.
- Aerated water is flowing across the sensor because the boat 
is designed to pull air under the hull. The sensor will not work 
on this type of boat.
Replacement Parts
If you have purchased a plastic housing and have a wood hull or 
desire greater strength, purchase a bronze housing. Obtain the 
following parts from your marine dealer or instrument manufacturer.
Sensor Replacement
The information needed to order a replacement Airmar sensor is 
printed on the cable tag. Do not remove this tag. When ordering, 
specify the part number and date.
Blanking
Plug
Cap Nut
Hull Nut
Housing, Washer 
& Hull Nut
O-ring & 
Valve Kit
20-600
04-234-1 (plastic)
02-131-01 (bronze)
04-004 (plastic)
02-030 (bronze)
33-340-02 (plastic)
33-340-01 (bronze)
33-450-01
AIRMAR
TECHNOLOGY CORPORATION
35 Meadowbrook Drive, Milford, New Hampshire 03055-4613, USA 
 www.airmar.com 
Figure 9. Wiring the Junction Box
button
button
Copyright ©:
Nexus Marine AB
Kuskvägen 4, 191 62 Sollentuna, Sweden
Tel: +46 -(0) 8 – 506 939 00. Fax: +46 -(0) 8 -506 939 01
www.nexusmarine.se
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Green
Yellow
Bare
Wite
Jumper from Bare