Astro Pneumatic 8077SE Benutzerhandbuch

Seite von 4
Product: 8077SE Manual
Dimension: 8.5"x 11"/page
Date: 2009/08/27
Color:
Black
outside
inside
fig.2
fig.1
'T'
ASSEMBLY & OPERATION
The helmet comes ready assembled but before it can be used 
it must be adjusted to fit the user properly and set up for 
delay time,sensitivity and shade level.
ADJUSTING THE FIT OF THE HELMET 
• The overall circumference of the headband can be made larger 
or smaller by rotating the knob on the back of the headband. 
(See adjustment "Y" in fig.1) This can be done whilst wearing the 
helmet and allows just the right tension to be set to keep the 
helmet firmly on the head without it being too tight.
• If the headband is riding too high or too low on your head adjust 
the strap which passes over the top of your head. To do this 
release the end of the band by pushing the locking pip out of the 
hole in the band. Slide the two portions of the band to a greater 
or lesser width as required and push the locking pip through the 
nearest hole (See adjustment "W" in fig.1)
• Test the fit of the headband by lifting up and closing down the 
helmet a few times while wearing it. If the headband moves while 
tilting re-adjust it until it is stable. 
ADJUSTING DISTANCE BETWEEN HELMET & FACE
• Step 1: Undo the block nut (See "T" in fig.1) to adjust the  
               distance between the helmet and your face in the 
               down position. 
• Step 2: loosen the block nut on either side of the helmet and 
              slide it nearer to or further from your face. 
             (See adjustment "Z" in fig.1) It is important that your eyes 
              are each the same distance from the lens otherwise the 
              darkening effect may appear uneven.
 
• Step 3: Re-tighten the block nut when adjustment is complete.
ADJUSTING ANGLE OF THE MASK IN THE DOWN POSITION 
• If the lens is not properly aligned with the eyes in the down 
position the mask angle can be further adjusted into one of three 
preset positions using the tilt plate shown in fig.2. Behind each 
pivot knob on the sides of the helmet there is a screw which 
passes through the side of the mask and into one of the holes in 
the tilt plate ( see A,B,C in fig.2 ). 
• Partially undo each screw counterclockwise so that it withdraws 
out of the tilt plate but remains in the side of the mask. Rotate the 
assembly so that one of the alternative positions is aligned with 
the end of the screw. Turn the screws clockwise again so that 
they pass through the holes thus fixing the position of the tilt 
plate.
SELECTING SHADE LEVEL 
• Select the shade level you require according to the welding 
process you will use by referring to the "Shade Guide Table" 
below for settings. Turn the shade control knob on the side of the 
helmet to the shade number required.
SELECTING DELAY TIME 
• When welding ceases the viewing window automatically 
changes from dark back to light but with a pre-set delay to 
compensate for any bright afterglow on the workpiece. The delay 
time/response can be set to "short" to "long"  as you require 
using the dial knob on the back of the shade cartridge. (See fig.3) 
SENSITIVITY 
• The sensitivity can be set from "high" to "low" using the dial 
knob on the back of the shade cartridge. The"low" setting is the 
normal setting for everyday use. 
• Where the operation of the mask is disturbed by excess 
ambient light or another welding machine close by, use the "low" 
setting. (See fig.3).
• Please adjust the sensitivity to the lowest level when you are 
not working.
You are now ready to use the helmet, The shading may be 
adjusted during use by re-setting potentiometer control.
fig.3
Sever personal injury could occur if the user fails to follow the
above mentioned warnings, and/or fails to follow the operating
instructions.
fig.4a
fig.4
3
Before using the helmet for welding ensure you 
have read and understood the safety instructions
MAINTENANCE INSTRUCTIONS
TECHNICAL SPECIFICATIONS 
Viewing Area:                     96 x 62 mm (3.8"x2.4") 
Cartridge Size:                   110 x 106 x 9mm (4.3"x4.2"x0.35")  
Arc Sensor:                         2 
Light State:                         Shade DIN 3.5 
Variable Shade:                  From DIN 9 to DIN 13  
Shade Control:                   External adjustable 
Power On/Off:                     Fully Automatic 
Sensitivity Control:              Be adjustable by dial knob 
UV/IR Protection:               Up To Shade DIN16 at all time 
Power Supply:                    Solar cell, battery can be changed (3V lithium) 
Battery Lifetime:                 Over 4000hours before low battery alarming 
Switching Time:                  1/20,000 s. from Light to Dark 
Dark to Light:                      0.1~1.0s by dial control knob 
Operating Tep.:                
- 1 0
。 C ~ + 55。C 
Storing Temperature:    - 20
。 C ~ + 70。C
Helmet Material:            High-impact resistant plastic / 
                                                                    Polyamide Nylon
Total Weight:                  475g 
COMMON PROBLEMS AND REMEDIES 
• REPLACING FRONT COVER LENS. Replacing the front 
cover lens if it is damaged (cracked, scratched, soiled or pitted).
See fig.4
• CHANGING BATTERY.  If  "Low battery" alarm light is red, 
please change it with new battery. 
• CLEANING. Clean helmet by wiping with a soft cloth. Clean 
cartridge surfaces regularly. Do not use strong cleaning solutions. 
Clean sensors and solar cells with methylated spirit and a clean 
cloth and wipe dry with a lint-free cloth.
• 
PLEASE ADJUST THE SENSITIVITY TO THE LOWEST 
LEVEL WHEN YOU ARE NOT WORKING.
Irregular Darkening Dimming  
   
• Headband  has been set unevenly and there is an  uneven      
  distance  from the eyes to the filter's lens (Reset headband to 
   reduce the difference to filter).
Auto-Darkening Filter Does Not Darken Or Flickers
• Front cover lens is soiled or damaged (change lens cover)
• Sensors are soiled (clean the sensors' surface)
• Welding current is too low (turns the switch to the "slow" 
   position).
Slow Response
• Operating temperature is too low (do not use at temperatures 
   below - 10
。C  or 14。F).
Poor Vision
• Front /inside cover lens and/or filter lens are soiled 
  (change lens)
• There is insufficient ambient light
• Shade number is incorrectly set (reset the shade number) 
Welding Helmet Slips
• Headband is not adjusted properly (readjust headband)
User must stop using the auto-darking welding helmel 
immediately if the above-mentioned problems cannot 
be corrected. Contact Astro Pneumatic Tool Company.
sensitivity
delay time
1
2
3
4
14
5
6
7
8
9
10
15
11
12
13
Call 1.800.221.9705 for questions concerning performance of the product
or other inquiries.
8077SE
372 Old US Highway 52 South 
Mount Airy, NC 27030
LARGE VIEWING AREA DELUXE 
AUTO-DARKENING SOLAR WELDING 
HELMET AND WELDING GLOVES
8077-01
8077-02
8077-03
8077-04
8077-05
8077-06
8077-07
8077-08
Frame
Front Cover Lens
Shade Knob
Auto-Darkening Filter Cartirdge
Shell (Welding Mask)
Block Nut
Washer
Adjustable Limitation Washer
1
1
1
1
1
2
4
2
1
2
6
4
5
6
7
8
Index 
No.
8077-09
8077-10
8077-11
8077-12
8077-13
8077-14
8077-15
Left Limitation Washer
Screw
Right Limitation Washer
Front Headband
Adjustable Headband
Inside Cover Lens
Sweatband
1
2
1
1
1
1
1
9
10
11
12
13
14
15
Index 
No.
REVISED NOT PRINTED YET
 
 
 
 
1
4
PRODUCT INFORMATION
Caution: To help prevent personal injury
Safety Precaution
 
Foreseen Use of the Tool
Do not use the tool outside of the design intent.
Never modify the tool for any other purpose, or for its use.
Model:
Product Type:
www.astrotools.com
Auto-Darkening Welding Helmets are designed to protect the eye and 
face from sparks, spatter, and harmful radiation under normal welding 
conditions. Auto-darkening filter automatically changes from a light 
state to a dark state when an arc is struck, and it returns to the light 
state when welding stops.
Auto-Darkening Welding Helmets comes ready for use. The only thing 
you need to do before your welding is to adjust the position of the 
headband and select the correct shade number for your application. 




• Larger viewing area: 96MM x 62MM
• German made lens
• Automatically changes filter screen from clear to
  dark in 1/20,000 second
• Variable shade adjustment - 9-13 DIN
• UV/IR Protection: Up To DIN 16 At All Times
• Great for use with MIG/MAG, TIG & ARC Welding
• Operator can adjust the time the filter returns from dark to clear
• Automatic Power On / Off (no button to push)
• Utilizes high performance solar cells as power supply
• Battery lifetime up to 4000 hours
• Full face and front of neck protection
• Specially designed headband for greater comfort 
• Meets EN, DIN, ISO & ANSI Z87.1 standards
• Large size 13.5" Leather Welding Gloves with flannel lining included
10
14
PLEASE DO NOT RETURN ANY PRODUCT WITHOUT CALLING 
1-800-221-9705 FOR INSTRUCTIONS
Important
When unpacking, check the parts diagram and part number 
listing on page  4  to make sure all parts are included. If any 
parts are missing or damaged, please call your distributor. 
Unpacking
• Astro Pneumatic Tool Co. warrants our products to the original user against defective
  material or workmanship for a period of 1 year (except where noted on our price
  schedule) from the date of 1st use.  Astro reserves the right to determine whether the
  product failed because of defective material, workmanship or other causes and to charge
  back for missing parts.  Astro Pneumatic Tool Co., at its discretion, will repair products
  covered under this warranty free of charge. The distributor should direct the original user
  to return the product (with the exceptions listed below) with the distributor’s name,
  address, adequate proof of date of purchase or a copy of warranty card, and a short note
  explaining the problem. 
Failures caused by accident, alteration, or misuse are not
  covered by this warranty. 
• If one part of this product fails, please do not return the entire product.  Astro will
  replace free of charge component parts of this product that fail within 1 year of first
  use by the original user.  Items included in this category include but are not limited
  to kits, hand tool kits and any other product where there are multiple items or
  components that make up the unit. Please contact the phone number below in
  order to obtain the replacement components covered under warranty.
• Astro Pneumatic Tool Co. or its authorized service representatives must perform all
  warranty repairs. Any repair to the product by unauthorized service representatives
  voids this warranty. The rights under this warranty are limited to the original user and may
  not be transferred to subsequent owners.
  
• This warranty is in lieu of all other warranties, expressed or implied, including warranties
  of merchantability and fitness for a particular purpose.  Some states do not allow the
  exclusion of limitations of incidental or consequential damages so the 
  above limitations may not apply to you.
1 YEAR LIMITED WARRANTY
MADE IN CHINA
8077SE
8077SE
8077SE
LARGE VIEWING AREA DELUXE AUTO-DARKENING 
SOLAR WELDING HELMET AND WELDING GLOVES
LARGE VIEWING AREA DELUXE AUTO-DARKENING 
SOLAR WELDING HELMET AND WELDING GLOVES
LARGE VIEWING AREA DELUXE AUTO-DARKENING 
SOLAR WELDING HELMET AND WELDING GLOVES
LARGE VIEWING AREA DELUXE AUTO-DARKENING 
SOLAR WELDING HELMET AND WELDING GLOVES