Burnham 81433101R16-1/10 Benutzerhandbuch

.  REMOVE CRATE 

1.  Remove all fasteners at crate skid.

2.  Lift outside container and remove all other inside 

protective spacers and bracing. Remove vacuum 

relief valve and miscellaneous trim bag containing 

safety/relief valve, and pipe fittings.

.  REMOVAL OF BOILER FROM SKID

1.  Boiler is secured to base with 2 bolts, 1 at left front 

and 1 at right rear. Remove both bolts.

2.  Tilt boiler, "walk" boiler backward, and set rear 

legs down on floor.  Tilt boiler backward, pull skid 

forward and set front legs down on edge of skid.  

Install close nipple, tee, and plug in return coupling.  

See Section III and Figure 5.  Point tee toward 

permanent return location.

3.  Tilt boiler backward and remove skid. Be careful not 

to damage Burner or Jacket.

DETERMINE PROPER HINGE LOCATION FOR 

BURNER SWING DOOR.  Boiler is shipped with 

hinges on left side.  Approximately 12 inches are 

required on the hinge side for burner clearance.  If there 

will be less than 12 inches from left side of boiler to 

wall, move hinges to right side (refer to Paragraph D).

.  HINGE LOCATION CHANGE (if required) (refer to 

Figure 3).

1.  Pull 2 halves of Burner Swing Door Interlock apart. 

Swing Door Interlock is connected to T-T terminals 

on R7184P Control. Lift Honeywell R7184P Control 

off of Burner Junction Box and disconnect wiring 

harness from burner.  

2.  Remove 8 sheet metal screws from jacket.  Remove 

rear jacket box and bend both sides of Jacket 

Wrapper up, see Figure 22.

3.  Remove 2 (two) 5/16" - 18 x 3" long hex head cap 

screws and flat washers from right side of door. 

Remove 2 hairpin cotter pins and 2 hinge pins 

from hinges on left side of door and remove Door 

Assembly from boiler.  Inspect Front and Rear Door 

Insulation Pieces and Combustion Chamber Liner, 

see Paragraph G.

4.  Remove 4 hex nuts from bolts that attach hinges and 

hinge spacers to left side of Tubesheet. Remove 4 

hex head cap screws that attach hinges to door.

5.  Attach 2 hinge brackets & spacers to Tubesheet and 

2 hinge brackets to Door on right side of boiler.  3 

Holes in each Hinge Bracket must line up with 3 

matching holes in Spacer, Tubesheet or Door.  See 

Figure 3.  Tighten hex nuts, bolts and screws by 

hand only.

6.  Replace door assembly.  Hinge brackets attached to 

door must rest on top of hinge brackets attached to 

tubesheet.  See Figure 3.  Slide hinge pins through 

hinges from top and install cotter pins.  Close door 

and install 5/16" - 18 x 3" long hex head cap screws 

through flat washers and left side of door and into 

tapped holes in tubesheet.  Tighten all hex nuts, 

bolts and screws.  When door is installed properly, it 

is parallel to Tubesheet when viewed from top and 

sides.

7.  Bend sides of Jacket Wrapper down and attach 2 

Jacket Straps to 4 slots at bottom of Jacket Wrapper 

sides with sheet metal screws.  Install Rear Jacket 

Box with 4 sheet metal screws. See Figure 22.

8.  Connect wiring harness to burner Junction Box 

and install Honeywell R7184P Control, see Wiring 

Diagram, Figure 15 or 15A. 

  Reconnect Swing Door Interlock.

.  INSTALL BOILER CONTROL.

1.  Pull bulb and capillary tube out of hole in back of 

control.  Insert bulb in immersion well on top of 

boiler and secure control with set screw in control.

2.  Secure flexible conduit to Jacket Wrapper side with 

conduit clamp and sheet metal screw.  Conduit must 

be on same side of boiler as Swing Door hinges.

.  MOVE BOILER TO PERMANENT POSITION by 

sliding or walking.

.  INSPECT FRONT AND REAR DOOR INSULATION  

AND COMBUSTION CHAMBER LINER

1.  OPEN BURNER SWING DOOR on front of boiler. 

Use flashlight to inspect insulation secured to 

front and rear doors.  Inspect ceramic fiber blanket 

secured to bottom of combustion chamber.  Inspect 

inner and outer door gaskets.  Replace any damaged 

pieces.