Multiquip ST41460 Benutzerhandbuch

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st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 23
mainTenanCe
Water tank storage
If an installed pump (immersed in water) has not been in 
operation for a long period of time, check the insulation resistance 
and run the pump for 30 minutes every month.
If the pump cannot be run due to lack of water in the tank inspect 
the pump and turn the impeller by hand each month and prior 
to putting the pump back into service. If insulation drops below 
10 megohms, contact an authorized Multiquip service center. 
electrical insulation testing
Why perform electrical insulation testing? 
Electrical insulation starts to age as soon as it is made.  Harsh 
environments, especially those with extreme temperature 
changes and/or chemical contamination, cause further 
deterioration of the insulation (power cord).
As a result, personnel safety (electrocution/shock) and power 
reliability can suffer resulting in higher operating cost and 
maintenance.
What is Insulation Resistance Testing
Insulation resistance testing applies a regulated stabilized 
high voltage (Figure 19), typically 500 VDC or greater across 
a dielectric (power cord). Measuring the amount of 
leakage 
current flowing through the dielectric will yield a resistive 
measurement in megohms.
Insulating Material Testing
To verify the integrity of the pump's insulating material (power 
cable) it will be necessary to perform an electrical insulation test. 
Any electrical insulation must have the opposite characteristic 
as the conductor: it should resist the flow of current, keeping it 
within the conductor.
To measure the IR (current x resistance), the use of an IR tester 
must be employed. This IR tester is a portable device that is a 
resistance meter (ohmmeter) with a built in DC generator that 
develops a high DC voltage.
The high DC voltage from the IR tester is usually 500 VDC or 
more. This voltage, when applied causes a small current to flow 
through and over the insulation's surfaces. The tester provides 
a direct reading of IR in megohms.
A high resistance reading would indicate a "
good" insulation, 
meaning very little current is escaping through
 the insulation. 
While a relatively low resistance reading would indicate a 
poor insulation, meaning a significant amount of current 
may be leaking through and along the insulation.
Figure 19. Insulation Tester Application
long term storage
1. 
Area must be free from excessive humidity, corrosive gases, 
vapors or vibrations which might damage the pump.
2. 
Store pump in a vertical position on a pallet or stand.
3. 
Coil up the cable, and seal the open end (control box 
wires) with waterproof tape or a cable cap. This will prevent 
moisture from penetrating into the motor which could cause 
severe damage to the windings.
4. 
Give all unpainted surfaces a light coat of oil or grease to 
prevent corrosion.
5. 
If new pumps are stored for more than two months, turn 
the impeller by hand every two months to prevent the 
mechanical seal faces from seizing up. Failure to do this 
may result in seal damage when the pump is started.
NOTICE
Insulation resistance is moisture and temperature 
sensitive. When temperature increases, insulation 
resistance decreases, and vice versa.
When performing this test measurement, perform the 
test using the same test parameters as used in the 
initial testing. Contact an authorized Multiquip service 
center if the measured cable insulation is 
10 megohms 
or less
V
OFF
20M
MEGGER™
SET
UP
M
K
GROUND WIRE
(GREEN)
500 VDC INSULATION
TEST METER
POWER CABLE
INSULATION
  Danger
Read and follow the manufacturer's user's 
manual prior to operating insulation tester 
(megaohm meter). This meter generates 
a test voltage of 500 volts or greater. Only 
qualified and trained personnel should 
use this equipment. The possibility exists of severe 
electrical shock, electrocution even death, when 
using insulation tester.