BenutzerhandbuchInhaltsverzeichnisRX60/72/841OPERATOR’S MANUAL1ALAMO INDUSTRIAL®1To the Owner/Operator/Dealer2ROTARY MOWER1Alamo Industrial Division is willing to provide4one (1) AEM Mower Safety Practices Video4Table of Contents5General Safety Instructions and Practices10Operator Safety Instructions and Practices11Equipment Operation Safety Instructions and Practices13Connecting or Disconnecting Implement Safety Instructions and Practices18Transporting Safety Instructions and Practices19Maintenance and Service Safety Instructions and Practices21Storage and Parking Safety Instructions and Practices23Concluding Safety Instructions and Practices23Decal Location24SAFETY SECTION91. D390 1 MULTI DECAL Pull Type Unit Hazards252. D389 1 MULTI DECAL Multi Hazard253. D388 1 MULTI DECAL Driveline Hazards254. D395 1 IMPORTANT Replace Blades in Pairs255. 00760657 1 IMPORTANT Genuine Parts256. 02960766 2 LOGO Alamo Industrial257. 00771283 1 WARRANTY 5-Year258. 00757139 2 LOGO Alamo Industrial259. 2 NAME RX602510. 2738332 2 REFLECT Red Reflectors2511. nfs 1 SERIAL PLATE Serial Number Plate2512. 00756004 1** DANGER Shield Missing (Not Shown)2513. 00756005 1** DANGER Rotating Driveline (Not Shown)2514. 03200347 * REFLECT SMV2515. 00776031 1 Canister, Operators Manual2516. 00781402C 1 Operator’s Manual2517. 10058000 3 Bolt2518. 00024100 3 Flatwasher2519. 02959924 3 Locknut2520. D454 1 WARNING Crushing Hazard25Decal Description26Federal Laws and Regulations33INTRODUCTION SECTION79DEALER SETUP INSTRUCTIONS841. Position on flat surface.842. Apply light oil to gear box input shaft.84PULL TYPE (RX84 ONLY) INSTRUCTIONS84SHIELD ASSEMBLY (All Models)841. To attach the Slip Clutch Shield842. Align holes of shield bracket with gearbox holes positioned around input shaft. Retain bracket to gearbox with three 3/8” x 3/4” bolts (6), 3/8” washers (4), and 3/8” lockwashers (5). Position hardware as follows: gearbox, bracket, flatwas...84TAIL WHEEL INSTALLATION (Model RX60 & RX72)851. Insert the Caster Fork Weldment (11) into the Tail Wheel Beam (1) and retain with Flatwasher (9) and Cotter Pin (10).852. Tighten all bolts to the proper torque. Figure Asm-R-0408.85TAIL WHEEL INSTALLATION - LIFT TYPE (Model RX84 Only)85DUAL TAIL WHEEL INSTALLATION - LIFT TYPE (Model RX84 Only)86A-FRAME INSTALLATION (Quick Hitch) (Model RX60 & RX72)861. Attach the A-Frame Bars (2) to the right and left Hitch Lugs (14 & 15) with two 5/8” x 2” bolts (16), 5/8” washers (17), bushing (18) and 5/8” locknuts (19) Figure Asm-R-0342.862. Attach the Lift Strap Bars (1) to the Mainframe with two 5/8” bolts (16), 5/8” flatwasher (17), bushing (18) and 5/8” locknut (19) Figure Asm-R-0341.863. Attach flex links (3) to A-Frame bars (2) with 5/8” x 3” carriage bolts (7), bushings (8), flatwasher (9) and nut (10).864. Insert quick hitch bushing (5) between A-Frame and insert 5/8” x 4-1/2” bolt (4) and 3/4” locknut (6).865. Insert 5/8” x 2-3/4 bolt (11) through center holes in flex links (3) with bushing (12) through forward holes in rear braces (1).866. Insert bolt (13) through 2nd hole from front in rear braces (1) and secure with locknut (10).867. Insert 5/8” x 2-3/4” bolt (11) through rear holes in flex links (3) through bushing (12) with bushing over or on top of rear braces (1).86A-FRAME INSTALLATION (Model RX60-RX72881. Attach the A-Frame Bars (2) to the right and left Hitch Lugs (14 & 15) with two 5/8” x 2” bolts (16), 5/8” washers (17), bushing (18) and 5/8” locknuts (19).882. Attach the Lift Strap Bars (1) to the Mainframe with two 5/8” bolts (16), 5/8” flatwasher (17), bushing (18) and 5/8” locknut.883. Attach flex links (3) to A-Frame bars (2) with 5/8” x 3” carriage bolts (7), bushings (8), flatwasher (9) and nut (10).884. Insert quick hitch bushing (5) between A-Frame and insert 5/8” x 4-1/2” bolt (4) and 3/4” locknut (6).885. Insert 5/8” x 2-3/4 bolt (11) through center holes in flex links (3) with bushing (12) through forward holes in rear braces (1).886. Insert bolt (13) through 2nd hole from front in rear braces (1) and secure with locknut (10).887. Insert 5/8” x 2-3/4” bolt (11) through rear holes in flex links (3) through bushing (12) with bushing over or on top of rear braces (1). Figure Asm-R-040488DRIVELINE ATTACHMENT89TONGUE (Pull Type)89AXLE ASSEMBLY90HYDRAULIC OR MANUAL LIFT (Model RX84 Only)90WHEELS (Model RX84 Only)91Deflectors: Front and Rear Deflectors (Standard Equipment) are recommended for the average user and will provide protection from thrown objects with proper operation under normal conditions. Deflectors must be maintained in good repair or replaced af...91Front Rubber Fabric Deflectors (Standard Equipment)92CHAIN GUARDS (Optional Equipment - All Models)931. Attach Bracket to deck using 1/2" x 1-1/2" bolts (1), and washers (3).931. Attach Chainguard to deck using 1/2" x 1-1/2" bolts (2), flatwashers (3) and locknuts (4).93HYDRAULIC OR MANUAL LIFT (Model RX84 Only)94CHECK CHAINS (Extra Equipment)94OFFSET ADAPTER HITCH (EXTRA EQUIPMENT)951. Fasten the Offset Adapter Hitch Weldment to the lift lugs using the Hitch Pin holes. Fasten the Adjustable Leg to the left side lug if the Mower is to offset to the left. The Mower will make a cleaner cut behind the wheel tracks if it is offset to...952. Install the Brace Bars. Fasten the chain end to the rear mounting hole in the Gearbox Base Plate. Adjust the Brace Bar so the Hitch Assembly is nearly perpendicular.953. Attach the Mower to the tractor. Install stabilizer bars or adjust sway chains to prevent side sway of the mower.954. Raise the mower to check clearance between the Driveline and Mower Deck. Set the lift stop on the tractor to ascertain that the Driveline does not strike the deck.95ASSEMBLY SECTION83OPERATION SECTION97ALAMO INDUSTRIAL RX60/72/84 ROTARY MOWER98OPERATION INSTRUCTIONS981. Standard Equipment and Specification99RX60 RX72 RX84992. OPERATOR REQUIREMENTS1003. TRACTOR REQUIREMENTS101Tractor Requirements and Capabilities1013.1 ROPS and Seat Belt1013.2 Tractor Safety Devices1013.3 3-Point Hitch1023.4 Front End Weight1023.5 Drawbar-Pull Type Mower1033.6 Power Take Off (PTO)1034. GETTING ON AND OFF THE TRACTOR1044.1 Boarding the Tractor1044.2 Dismounting the Tractor1055. STARTING THE TRACTOR1056. CONNECTING THE MOWER TO THE TRACTOR1066.1 Connecting Mower-Lift Type1061. Make sure the tractor is equipped with the correct PTO shaft. Change shafts if needed.1062. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower.1063. Board the tractor and start the engine. Position the tractor to the mower with the 3-point lift arms positioned at the same height and to the outside of the mower hitch pins. Note: Set the 3-point lift control to “Position Control” so that the...1064. Turn off the tractor engine and dismount.1065. One lift arm at a time, align arm end hole between the set of A-frame lift lugs. Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin.1066. Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin.1067. Extend or retract 3-point top link to align its end hole with the holes of the mower’s top link. Insert the top link hitch pin and insert retaining pin into hitch pin.1068. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires.1076.2 3-Point Quick Hitch1076.3 Connecting Mower - Lift Type (Quick Hitch)1081. Make certain the implement’s upper and lower hitch pins are secured.1082. Lower the tractor’s 3-point lift until the three Quick-Hitch hooks are lower than the implements hitch pins. Carefully back the tractor to align the Quick-Hitch hooks under the implement’s hitch pins.1083. Slowly raise the tractor’s 3-point lift until the lower Quick-hitch hooks lock into place over the implement’s 3-point hitch pins.1087. SETTING THE MOWER1087.1 Setting Mower Height- Lift Type - (Standard or Quick Hitch)1091. Park the tractor and mower on level ground.1092. Using the 3-point hitch control lever, position the front of the mower with the side skids 1” less off the ground than desired cut height. For example, for a 3” cut, position the skids 2” from the ground. Set the 3-point control lever stop a...1093. Shut down the tractor and remove the key.1094. Adjust the mower deck front to rear by extending or retracting the 3-point top link. Always set front of deck 3/4” lower than rear for best performance.1095.1096. Level the mower side to side by manipulating one lower lift arm length. On most tractors, at least one of the lift arms is designed to allow for manipulation of its length. Shortening or extending will allow for deck leveling from side to side.1097. Securely block up the mower at this height.1098. Remove the bolts securing the tailwheel beam in position and allow the tailwheel to rest at ground level. Align tailwheel beam between nearest sets of holes in beam support brackets and reinstall support bolts on each side of beam. Tighten all bol...1099. Extend the tractor’s top 3-point link so that when lifting the mower, the front of the deck will raise 2 to 2½" before the tail wheel leaves the ground. This will allow the mower to follow the contour of uneven terrain.1107.2 Connecting the Mower-Pull Type1111. Make sure the tractor is equipped with the correct PTO shaft and the drawbar is extended 14” from the end of the PTO shaft to the hitch point.1112. Block the mower wheels in place and use the attached parking jack to raise or lower the tongue clevis to the height of the tractor drawbar. The parking jack can be rotated 15 degrees in each direction to obtain a near vertical position. Note: Alwa...1113. Board the tractor and start the engine. Back the tractor to the mower aligning the drawbar hitch hole with the mower hitch clevis. Turn off the engine, secure the tractor in position, and dismount.1114. To attach the mower, place two 1” flatwashers (1) positioned under top lip of tongue clevis and to the top of drawbar. Add additional 1” flatwashers (2) between the bottom of drawbar and bottom lip of clevis to fill open space. Insert a 3/4”...1115. Securely attach mower safety chain from mower tongue to tractor drawbar or drawbar support frame.1116. Lower the jack until the tongue is completely supported by the drawbar. Remove jack from the tongue and place on storage bracket of mower main frame.1117. If using a hydraulic cylinder, connect hydraulic hose ends into tractor hydraulic ports. Pressure may need to be relieved from the system to allow for ease of attachment.1118. If the mower has been attached to a 3-point hitch drawbar, adjust any tractor equipped lower link check chains, guide blocks, or sway blocks to prevent the hitch and mower from swaying side to side. Note: Never raise the 3-point lift with the mowe...1117.3 Safety Tow Chain1127.4 Setting Mowing Height-Pull Type1127.5 Setting Deck Pitch1138. DRIVELINE ATTACHMENT1138.1 Driveline Length Check1149. PRE-OPERATION INSPECTION AND SERVICE1159.1 Tractor Pre-Operation Inspection/Service1199.2 Mower Pre-Operation Inspection/Service1199.3 Cutting Component Inspection1229.4 Blade Bolt Inspection12410. DRIVING THE TRACTOR AND IMPLEMENT12410.1 Starting the Tractor12510.2 Brake and Differential Lock Setting12610.3 Raising the Mower12610.4 Driving the Tractor and Mower12710.5 Crossing Ditches and Steep Inclines12711. OPERATING THE TRACTOR AND IMPLEMENT12811.1 Foreign Debris Hazards13011.2 Bystanders/Passersby Precautions13011.3 Engaging the Power Take Off (PTO)13111.4 PTO RPM and Ground Speed13211.5 Operating the Mower13211.6 Shutting Down the Implement13512. DISCONNECTING THE MOWER FROM THE TRACTOR13613. MOWER STORAGE13814. TRANSPORTING THE TRACTOR AND IMPLEMENT13814.1 Transporting on Public Roadways13914.2 Hauling the Tractor and Implement14115. TROUBLESHOOTING GUIDE143Problem Possible Cause Remedy143Check for loose nuts on TIghten if loose.143blade holder and blades.143Check for bent output shaft. Replace shaft if bent.143If shaft is bent, oil will143normally leak from bottom143seal.143Check to see if blades are Free blades so they swing.143free swinging.143Check for even wear on Weigh Blades. Weight should be within143each blade tip. Were both 1 oz. Always replace both blades.143blades changed at the same143time?143Blade Broken. Replace blades, in set.143Blade Carrier Bent. Replace carrier.143Blade hub not properly Remove hub, check tapered spline143seated on shaft. clean and replace.143New blade or bolts matched Replace blades or bolts in sets.143with worn blade or bolts.143Drivelines not phased correctly. Replace driveline.143Implement & tractor yokes must143be in line.143Carrier RPM too low. Use correct PTO speed and check for143correct gearbox ratio.143Cutter not level. See Cutting Height Adjustment.143Tractor tires mashing down grass. Reverse direction of cutting and drive143with right tractor tire out of cutter143overlap area. Conditions too wet to cut143Ground speed too fast. Reduce ground speed by shifting to a143lower gear.143Blades locked back. Free blades.143Blades riding up due to blade bolt Replace blade bolts.143wear or loose bolts.143Cutting height too high. Lower cut height as much as possible.143Blade Bolts Working Loose Bolts not tightened. Tighten Bolts to 300 ft./lbs.144Bolt hole elongated or oversized. Replace Blade Carrier.144Locknut worn out. Replace Locknut.144Rough gears. Run in or change Gears.144Worn Bearing. Replace Bearing.144Bent Shaft. Replace Oil Seal and Shaft.144Oil Seal Race rough. Replace Shaft or repair Race.144Oil Seal installed wrong. Replace Seal.144Oil Seal not sealing in the housing. Replace Seal or use a sealant on O.D.144of Seal.144Oil level too high. Drain oil to proper level.144Gasket damaged. Replace Gasket.144Bolts loose. Tighten Bolts.144Sand hole in casting. Replace castings or gearbox.144Blades unable to cut that part of ground speed of tractor but keep144grass pressed down by path of engine running at full PTO wpm.144tractor tires. Lowering the cutting height may help.144Dull blades. Sharpen or replace blades.144Height of cutter lower at rear or See Cutting Height Instructions.144front.144Improper type lubricant. Replace with proper lubricant.144Excessive trash build-up around Remove trash.144gearbox.144Bearing or gears set up improperly. Consult your Dealer.144Excessively 540 RPM.144Heavy Material. Reduce ground speed. Raise cutting144height.144Not using proper pin. Replace only with recommended shear144pin.144PTO engaged at high engine RPM Idle engine to engage PTO144Cutting in rocky conditions Increase cutting height.144Blade carrier RPM too high. Check gearbox ratios.144Blades not properly heat treated. Consult your Dealer.144MAINTENANCE SECTION145Lubrication146GEARBOX149TAIL WHEEL ASSEMBLY149DRIVELINE LUBRICATION150LIFT TYPE DRIVELINE & PULL JACKSHAFT SHIELDS150CV TYPE DRIVELINE151MAIN CV DRIVELINE SAFETY SHIELD1521. To remove the outer CV cone, remove the locking screws from shield cone. Remove cone over yoke. Remove bearing ring and remove the locking screws from inner shield cone. Turn inner cone to assembly position and remove half shield. Remove bearing r...1522. To assemble outer CV driveline, grease yoke groove and inner profile tube. Attach bearing ring on groove with recesses facing profile tube. Slide on half shield with cone. Turn cone until it engages correctly. Tighten locking screws. Grease bearin...152BLADE SERVICING153BLADE SHARPENING153BLADE CARRIER REMOVAL/INSTALLATION153BLADE CARRIER REMOVAL154BLADE CARRIER INSPECTION154BLADE CARRIER INSTALLATION155BLADE REMOVAL155SLIP CLUTCH156SEASONAL CLUTCH MAINTENANCE1573. Loosen nuts (Figure Mnt-R-0090) on springs until the springs are free, yet remain secure on bolts.1574. Attach cutter to tractor and start the tractor. Set the engine speed at 1200 RPM.1575. Mark outer plates as shown in Figure Mnt-R-0090.1576. Engage the PTO (approximately one second) and then quickly disengage it. The friction lining plates should break loose (check the mark).1577. Turn tractor off. Tighten the nuts on the disc spring clutch until Belleville spring is flat, then loosen each nut 2 turns157MOWER STORAGE1571. Thoroughly clean the cutter.1572. Lubricate the cutter as covered in Maintenance Section.1573. Tighten all bolts and pins to the recommended torque.1574. Check the cutter for worn or damaged parts. Make replacements immediately.1575. Store the cutter in a clean, dry place with the cutter housing resting on blocks.1576. Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the cutter.157TORQUE CHART158GEARBOX SERVICING1591. Slide Hammer Puller1592. Locktite #59001593. Punch - Long Drift1594. Needle Nose Pliers1595. Screw Driver1596. External Snap Ring Pliers1597. Socket Wrench1598. 9/16 Socket1599. Ball Pin Hammer15910. Pry Bar159GEARBOX DISASSEMBLY1601. Remove 6 cover bolts from input shaft bearing housing (2).1602. Tap around circumference of bearing housing (2) to loosen housing and shims. Then pull complete shaft (6) and housing assembly out of main housing.1603. Remove 4 capscrews (14), break gasket loose (11 & 12), and then remove the bearing retainer cap (18). (Mnt-R-0211)1604. Output shaft assembly must be removed from main housing by driving or pulling shaft out bottom end. NOTE: Once lower bearing is out of housing the complete assembly will drop.1605. The gearbox is now disassembled into four (4) sub-assemblies:1601. Input shaft assembly1602. Output shaft assembly1603. Lower bearing retainer assembly1604. Main housing assembly1601. Housing1602. Lockwasher1603. Bolt1604. Input Cap1605. Input Shaft1606. Input Oil Seal1607. Shim (0.30)1608. Shim (0.50)1609. IInput Gasket (0.10)16010. Input Gasket (0.25)16011. Gear Mounting Spacer16012. Output Spacer16013. Output Cap16014. Lockwasher16015. Bolt16016. Cotter Pin16017. Flanged Nut16018. Output Oilseal16019. Output Cap Gasket (0.10)16020. Output Cap Gasket (0.25)16021. Output Shaft16022. Bearing Assembly16023. 15 Tooth Gear16024. Bearing Adjusting Nut16025. Cotter Pin16026. Bearing Assembly16027. Drain Plug16028. Sealing Washer16029. Spacer16030. 24 Tooth Gear16031. Dip Stick16032. Output Seal Protector160RIGHT ANGLE GEARBOX (OUTBOARD) ASSEMBLY & DISASSEMBLY PROCEDURES161Keep children away from danger all day, every day...165Equip tractors with rollover protection (ROPS) and keep all machinery guards in place...165Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.165TO THE OWNER/OPERATOR/DEALER165ALAMO-INDUSTRIAL164LIMITED WARRANTY1641. LIMITED WARRANTIES1641.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser1641.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1641.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1641.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1642. REMEDIES AND PROCEDURES.1642.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1642.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1642.03. Purchaser is responsible for returning the goods in question to the Dealer.1642.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:164(a) Repair or replace the defective goods or part(s) or164(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1642.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1643. LIMITATION OF LIABILITY.1643.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1643.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1643.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1643.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1644. MISCELLANEOUS.1644.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1644.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1644.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1644.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.164ALAMO INDUSTRIAL164Größe: 12,1 MBSeiten: 166Language: EnglishHandbuch öffnen
